background image

9

Cutting Procedures

WARNING:

Keep hands away from the cutting area and the saw blade.

Do not reach underneath the workpiece. The guard cannot protect you from the blade below the
workpiece.

Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth
should be visible below the workpiece.

Never hold piece being cut in your hands or across your leg. Secure the workpiece to a stable
platform. It is important to support the work properly to minimize body exposure, blade binding, or
loss of control.

Hold power tool by the insulated gripping surfaces, when performing an operation where the cutting
tool may run into hidden wiring. Contact with a “live” wire will make exposed metal parts of the tool
“live” and shock the operator.

When ripping always use a rip fence or straight edge guide. This improves the accuracy of cut and
reduces the chance of blade binding.

Always use blades with correct size and shape (diamond versus round) of arbor holes. Blades that do
not match the mounting hardware of the saw will run eccentrically, causing loss of control.

Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially
designed for your saw, for optimum performance and safety of operation.

Kickback causes and related warnings

Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncon-

trolled saw to lift up and out of the workpiece toward the operator;

When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the

motor reaction drives the unit rapidly back toward the operator;

If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can

dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward
the operator.

Maintain a firm grip on the saw and position your arms to allow you to resist kickback force. Always
stay to the side of the saw blade, never putting the saw blade in line with your body. The saw can
jump backwards in the event of kickback, but the operator can control kickback force if proper
precautions are taken.

When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw
motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw
from the work or pull the saw backward while the blade is in motion or kickback may occur.
Investigate and take corrective actions to eliminate the cause of blade binding.

When restarting a saw in the workpiece, centre the saw blade in the kerf and check that saw teeth are
not engaged into the material. If saw blade is binding, it may walk up or kickback from the workpiece
as the saw is restarted.

Support large panels to minimize the risk of blade pinching and kickback. Large panels tend to sag
under their own weight. Supports must be placed under the panel on both sides, near the line of cut
and near the edge of the panel.

Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf
causing excessive friction, blade binding and kickback.

Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If blade
adjustment shifts while cutting, it may cause binding and kickback.

Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut
objects that can cause kickback.

Summary of Contents for 76604L

Page 1: ...Model PS4006 Item 76604L Have product questions or need technical support Please scan the QR code to enter our official website and contact us Website www powersmartusa com Toll free 1 800 791 9458 M F 9 5 EST Email support amerisuninc com Website ...

Page 2: ...2 ...

Page 3: ...sembly instruction 13 Operating instruction 14 Maintenance 17 Exploded view Parts list 18 Warranty statement 21 TECHNICAL DATA Electric Mini Circular Saw Model PS4006 Motor 120 V 60 Hz 5 8 Amp No Load Speed 3500 rpm Blade Diameter 4 1 2 inch Arbor Size 3 8 inch Cutting Capacity at 90 1 11 16 inch Cutting Capacity at 45 1 1 8 inch Package dimensions L x W x H 16 9 x 4 7 x 12 4 inches Weight 8 8 lb ...

Page 4: ...ht encounter SAFETY INFORMATION Before operating this power tool read and observe all warnings cautions and instructions on the power tool and in this Owner s Manual NOTE The following safety information is not meant to cover all possible conditions and situations that may occur Read the entire Owner s Manual for safety and operating instructions Failure to follow instructions and safety informati...

Page 5: ...ith an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY THE PLUG PROVIDED If it will not fit the outlet have the proper outlet installed by a licensed electrician IMPROPER CONNECTION of the equipment grounding conductor ...

Page 6: ... the power line make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor WARNING This tool must be grounded while in use to protect the operator from electric shock PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating a power tool Do not us...

Page 7: ...ower tool accidentally Store idle power tools out of reach of children and other untrained persons Power tools are dangerous in the hands of untrained users Maintain power tools with care Keep cutting tools sharp and clean Properly maintained power tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts an...

Page 8: ...eryday eyeglasses are NOT safety glasses Also use face or dust mask if cutting operation is dusty ALWAYS WEAR CERTIFIED SAFETY EQUIP MENT ANSI Z87 1 eye protection CAN CSA Z94 3 ANSI S12 6 S3 19 hearing protection NIOSH OSHA MSHA respiratory protection WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the state of Cali...

Page 9: ...or If the blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator Maintain a firm grip on the saw and position your arms to allow you to resist kickback force Always stay to the side of the saw blade never putting the saw blade in line with your body ...

Page 10: ...Be aware of the time it takes for the blade to stop after switch is released Safety Rules for Laser Lights The laser light laser radiation used in the system is Class 2 with maximum 1mW and 650nm wavelengths These lasers do not normally present an optical hazard although staring at the beam may cause flash blindness WARNNING Do not stare directly at the laser beam A hazard may exist if you deliber...

Page 11: ...that involve your safety Read the user s manual To reduce the risk of injury user must read and understand user s manual before using this product Eye protection Wear eye protection when operating this equipment Hearing protection Use proper hearing protection when operating this equipment Laser Radiation Do not stare into beam Respiratory protection Use proper respiratory protection when operatin...

Page 12: ...ding Electric mini circular saw Saw blade Dust extractor Rip guide Hex key User manual 1 Saw blade 2 Lower blade guard 3 5 7 9 11 13 15 17 19 21 Base plate Dust extraction port Rip guide Allen wrench for blade Bevel clamp lever Blade bolt washer On Off switch Depth clamp lever Spindle lock button Laser 4 6 8 10 12 14 16 18 20 Lower guard lever Upper blade guard Vacuum adaptor Bevel scale bracket R...

Page 13: ...lf keep the mains plug out of the supply To avoid accidental starting make sure Lock Off button is not engaged prior to plugging in tool and you finger is not touching the on off switch trigger For changing the cutting tool it is best to place the machine on the face side of the motor housing Removal of the Saw Blade Press the spindle lock button 19 and keep it pressed The spindle lock button 19 m...

Page 14: ... specified on the nameplate of the machine SWITCHING ON AND OFF Note Before engaging the on off switch check the saw blade to see if it is fitted properly and runs smoothly and the blade clamp bolt is well tightened To start the machine press the ON OFF switch 15 and keep it pressed To stop the machine release the ON OFF switch 15 or when it is locked with the lock off button 14 briefly press the ...

Page 15: ...azardous Hold the lower blade guard by the handle Rest the front of the base flat against the work piece with the rear handle related so the blade does not touch the work piece Start the saw and let the blade reach full speed Guide the saw down into the work piece and make the cut WARNING Always cut in a forward direction when pocket cutting Cutting in the reverse direction could cause the saw to ...

Page 16: ...n on Press the laser generator switch to I position the laser generator 1 works Turn off Press the switch to O position 1 Make sure line of the cut is on the work piece 2 Adjust the depth of cut as required 3 Plug in the machine and start the motor 4 When the blade is at its maximum speed approximately 5 seconds place the saw on the work piece 5 Switch on the laser generator from the laser apertur...

Page 17: ...use a new blade Blades are consumable items Beware when changing blade as they can become hot during use Allow the blade to cool before replacing it Carbon brush For safety reasons the machine automatically switches off if the carbon brushes are so worn out that they no longer have contact with the motor In that case the carbon brushes must be replaced by a pair similar carbon brush available thro...

Page 18: ...18 EXPLODED VIEW PARTS LIST ...

Page 19: ... 013 Washer 1 43 PS4006 043 Left housing 1 14 PS4006 014 Middle axis 1 44 PS4006 044 Spring nut 1 15 PS4006 015 Big spiral bevel gear 1 45 PS4006 045 Switch knob 1 16 PS4006 016 Circlip for shaft 2 46 PS4006 046 Retaining spring 1 17 PS4006 017 Circlip for shaft 1 47 PS4006 047 Switch trigger 1 18 PS4006 018 Pinion 1 48 PS4006 048 Spring 2 19 PS4006 019 Distance tube 1 49 PS4006 049 Socket termina...

Page 20: ...ball bearing 1 91 PS4006 091 Wires connecting blocks 2 70 PS4006 070 Bearing sleeve 1 92 PS4006 092 Capacitance 0 33μF 1 71 PS4006 071 Right housing 1 93 PS4006 093 Label 1 72 PS4006 072 Screw ST4 2X16 9 94 PS4006 094 Nut M6X26 1 73 PS4006 073 Cable sleeve 1 95 PS4006 095 Screw M3x8 3 74 PS4006 074 Hex 5 1 96 PS4006 096 Laser frame 1 75 PS4006 075 Power cord 1 97 PS4006 097 Laser 1 76 PS4006 076 C...

Page 21: ...he original receipt which lists the date of purchase month and year and the name of the company purchased from THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT PARTS LISTED UNDER MAINTENANCE ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO 2 YEARS FROM DATE OF PURCHASE SOME STATES IN T...

Reviews: