background image

Metal Punch Kit

4

For technical questions call: 1-800-665-8685

8460131

V 3.01

SPECIFIC SAFETY PRECAUTIONS

1.  Keep hands and fingers away from the cutting area. Do not put your fingers in the head of the 

hydraulic punch tool during operation. Do not slide fingers along the blade of the punch dies. 

Any body part coming in contact with moving parts could cause injury.

2.  When operating the tool, use proper eye protection as well as protective heavy work gloves.

3.  Do not use the tool without a punch die.

4.  To maintain complete control, firmly hold your tool with both hands.

5.  Never point the cutter towards yourself. If it should slip, part of your body could come in 

contact with moving parts.

6.  Never force the tool. Excessive pressure could bend or break the blades, resulting in damage to 

the tool, your work piece or serious personal injury. If your tool runs smoothly under no load, 

but does not run smoothly under load, then excessive pressure is being used.

7.  Contact with a “live” wire will make exposed metal parts of the tool “live” and shock  

the operator.

8.  After changing the die and cutter or making adjustments, make sure the die, cutter and any 

other adjustment devices are securely tightened.

9.  Hand-tighten all couplers completely before operating the pump.

10.  Remove adjusting keys and wrenches before using the tool. A wrench or a key that is left 

attached to a rotating part of the tool increases the risk of personal injury.

11.  Always check the die and cutter for damage before each use. A damaged die and cutter can 

break during use and cause serious injury.

12.  Never use a dull or damaged die and cutter. The die and cutter must be handled with care. A 

damaged die and cutter can snap during use. A dull die and cutter requires more force to push 

the tool, possibly causing the bit to break.

13.  Never touch the die and cutter during or immediately after use. After use, the die and cutter will 

be too hot to be touched by bare hands.

14.  Do not hold the coupler while they hydraulic system is pressurized.

15.  Do not use this tool near live circuits or sources of ignition such as sparks.

16.  Release the hydraulic pressure before disconnecting and before servicing the pump  

or accessory.

HYDRAULIC PRECAUTIONS

1.  Do not attempt makeshift repairs to the hydraulic system. Such repairs can fail suddenly and 

create a hazardous condition.

2.  Wear proper hand and eye protection when searching for a high-pressure hydraulic leak. Use 

wood or cardboard as a backstop instead of hands.

3.  If hydraulic fluid penetrates the skin, seek medical attention immediately. Serious infection or 

toxic reaction will develop.

Summary of Contents for Metal Punch Kit

Page 1: ...User Manual 8460131 V 3 01 Please read and understand all instructions before use Retain this manual for future reference Metal Punch Kit...

Page 2: ...5 mm 0 89 in 28 3 mm 1 11 in 34 6 mm 1 36 in 43 2 mm 1 70 in 49 6 mm 1 95 in 61 5 mm 2 42 in Actual Hole Size Conduit and Pipe Size 1 2 in 3 4 in 1 in 1 1 4 in 1 1 2 in 2 in 7 16 in 11 11 mm Draw Stud...

Page 3: ...ican National Standards Institute ANSI when using the tool 1 Dress properly wear protective equipment Use breathing ear eye face foot hand and head protection Always wear ANSI approved impact safety g...

Page 4: ...tighten all couplers completely before operating the pump 10 Remove adjusting keys and wrenches before using the tool A wrench or a key that is left attached to a rotating part of the tool increases...

Page 5: ...if damaged have them repaired or replaced by an authorized technician The handles must be kept clean dry and free from oil and grease at all times A properly maintained tool reduces the risk of bindi...

Page 6: ...can occur 1 Select the appropriate punch die set If you are unsure ask an authorized service technician to choose a proper punch and die set for hole punching WARNING Do not exceed the rated capacity...

Page 7: ...w stud is used to punch the final hole WARNING Do not allow anyone to stand in front of the punch or behind the hydraulic ram Failure to follow this warning can result in severe injury and or property...

Page 8: ...s 2 Check that the turn screw and stem are closed tightly and seating properly 3 Remove the fixed handle and check for oil leaks around the rubber bladder and bladder plug RAM SECTION WILL NOT ROTATE...

Page 9: ...sible Cause s Possible Solution s Does not punch 1 Improper assembly or use of punch die or accessories 1 Refer the Operation section and the Capacity And Draw Stud Selection guide 2 Low oil level 2 R...

Page 10: ...Metal Punch Kit 10 For technical questions call 1 800 665 8685 8460131 V 3 01 PARTS BREAKDOWN...

Page 11: ...lit Washer 9 3 14 45 Pipe 1 15 Square Outlet Bolt 1 16 Screw 1 17 Steel Ball C 6 5 1 18 Spring 1 19 Steel Ball C 4 5 1 20 Pump Body 1 21 Plastic Ring 2 No Description Qty 22 O Ring 1 23 Cartridge 1 24...

Page 12: ...Metal Punch Kit 12 For technical questions call 1 800 665 8685 8460131 V 3 01...

Page 13: ...s devez lire et comprendre toutes les instructions avant d utiliser l appareil Conservez ce manuel afin de pouvoir le consulter plus tard Manuel d utilisateur 8460131 V 3 01 Trousse de poin on pour m...

Page 14: ...rer et accessoires Poin ons pour alv oles ronds standard type D 22 5 mm 0 89 po 28 3 mm 1 11 po 34 6 mm 1 36 po 43 2 mm 1 70 po 49 6 mm 1 95 po 61 5 mm 2 42 po Taille v ritable du trou Taille du condu...

Page 15: ...erte de contr le de l outil 4 Gardez toujours les outils dans un endroit verrouill et hors de la port e des enfants S CURIT PERSONNELLE ATTENTION Portez un quipement de protection approuv par l Associ...

Page 16: ...ment lorsqu il n y a aucune charge mais non lorsqu elle est soumise une charge cela signifie qu une pression excessive est utilis e 7 Le contact avec un fil lectrique sous tension rend les pi ces m ta...

Page 17: ...ils sont modifi s b Utiliser l outil des fins pour lesquelles il n a pas t con u 3 Entretenez les outils avec soin Gardez les outils propres et en bon tat pour obtenir une performance sup rieure et p...

Page 18: ...rs du poin onnage 7 Goujon tirer de 11 11 mm 7 16 po Permet de brancher le cylindre au poin on et la matrice 8 Goujon tirer de 19 05 mm 3 4 po Permet de brancher le cylindre au poin on et la matrice U...

Page 19: ...in on et enlevez l entretoise 6 Pompez le levier de la poign e jusqu ce que le processus de perforation soit compl t 7 Tournez la vis dans le sens antihoraire afin de lib rer la pression que renferme...

Page 20: ...Si cette m thode ne permet pas d enlever l air retirez le bouchon de la vessie et ouvrez la vis de rotation Placez le pouce sur le trou du bouchon de la vessie et crasez la vessie tout en actionnant...

Page 21: ...rifiez l outil avant de l entreposer S il devient n cessaire d entreposer l outil durant une longue p riode toute une nuit une fin de semaine etc il doit tre lubrifi g n reusement ce moment l afin de...

Page 22: ...ndue 9 3 14 Tuyau de 45 1 15 Boulon de sortie carr 1 16 Vis 1 17 Bille en acier C 6 5 1 18 Ressort 1 19 Bille en acier C 4 5 1 20 Corps de pompe 1 No Description Qt 21 Anneau de plastique 2 22 Joint t...

Page 23: ...Trousse de poin on pour m tal 11 Visitez www princessauto com pour plus d informations 8460131 V 3 01...

Page 24: ......

Reviews: