power automation PA 8000 LW Series Installation Instructions Manual Download Page 131

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13 Index

Acceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Air circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Analog axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 96

Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

CNC machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Connection values . . . . . . . . . . . . . . . . . . . . . . . . 83

Connectors

Analog input . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Analog output . . . . . . . . . . . . . . . . . . . . . . . . . 35

Digital input . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Digital output . . . . . . . . . . . . . . . . . . . . . . . . . . 52

PC interfaces . . . . . . . . . . . . . . . . . . . . . . . . . 64

Safety relays . . . . . . . . . . . . . . . . . . . . . . . . . . 75

SDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Superbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Customer's responsibility . . . . . . . . . . . . . . . . . . . 13

Data safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Viruses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Decomissioning . . . . . . . . . . . . . . . . . . . . . . . . . 125

Differential inputs . . . . . . . . . . . . . . . . . . . . . . 39, 96

Dimension sheet . . . . . . . . . . . . . . . . . . . . . . . . . 85

Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Drive setup

SDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39, 96

DVI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

EC Declaration of Conformity . . . . . . . . . . . . . . . 127

Electrical Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . 92

Electrical connection . . . . . . . . . . . . . . . . . . . . . . 83

Electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Electronic components . . . . . . . . . . . . . . . . . 24, 125

EMC shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Environmental hazard . . . . . . . . . . . . . . . . . . . . . 23

Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Filebased Write Filter (FBWF) . . . . . . . . . . . . . . . 22

Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

General specifications . . . . . . . . . . . . . . . . . . . . . 83

Ground screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Input

Analog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Installation Guidelines . . . . . . . . . . . . . . . . . . . . . 88

Instructed person . . . . . . . . . . . . . . . . . . . . . . . . . 14

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

IP protection class . . . . . . . . . . . . . . . . . . . . . . . . 92

Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66, 73

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

LED

Digital I/O status . . . . . . . . . . . . . . . . . . . 61, 115

Module 4AXLX status . . . . . . . . . . . . . . . 42, 111

Module 2416 EL input . . . . . . . . . . . . . . . . . . . 47

Module 2416 EL output . . . . . . . . . . . . . . . . . . 55

Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . 9

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Material Warranty seals . . . . . . . . . . . . . . . . . . . . 26

Mounting orientation . . . . . . . . . . . . . . . . . . . . . . . 93

Mouse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Non-differential inputs . . . . . . . . . . . . . . . . . . 39, 96

PA 8000 LW CNC control unit

Index

25.09.2015 | 131

Summary of Contents for PA 8000 LW Series

Page 1: ...PA 8000 LW CNC control unit Installation instructions...

Page 2: ...instructions 2015 Power Automation GmbH Power Automation GmbH CNC Automatisierungstechnik Gottlieb Daimler Str 17 2 74385 Pleidelsheim Germany Telephone 49 7144 899 0 Fax 49 7144 899 299 email info po...

Page 3: ...15 2 4 Unintended use 15 2 5 Personal protective gear 16 2 6 Specific dangers 16 2 7 Safety devices 18 2 8 Machine safety 19 2 8 1 CNC ready signal Emergency stop interlocking 19 2 8 2 Power ok signal...

Page 4: ...aces 44 3 4 1 2 Input characteristics 48 3 4 1 3 Input schematic 49 3 4 1 4 Handwheel I O 49 3 4 2 Digital outputs 52 3 4 2 1 Output interfaces 52 3 4 2 2 Output characteristics 56 3 4 2 3 Output sche...

Page 5: ...Setting up RMS supply voltage drop compensation 98 5 4 Installing digital I O 100 5 4 1 Wiring example for 2416EL modules 101 5 5 Wiring for machine safety 102 5 5 1 Wiring example for CNC ready rela...

Page 6: ...ce addresses 119 9 2 Spare parts 121 9 3 Return policy and procedure 121 9 4 Training 124 10 Dismounting and decommissioning 125 11 EC Declaration of Conformity 127 12 Proof of change 129 13 Index 131...

Page 7: ...the installed components apply together with this installation manual 1 2 Explanation of symbols Warnings are identified by pictures These warnings are introduced by signal words which express the sev...

Page 8: ...a result of an instruction n Highlights single or unordered instructions and lists Additional symbols and highlighting on page 8 Highlights cross references to chapters or sections of this manual Key...

Page 9: ...f additional options or due to the latest tech nical changes Apart from this the obligations agreed upon in the delivery contract the general terms and conditions and the delivery conditions of Power...

Page 10: ...e mail or via the internet see Power Automation s address on page 2 Additionally Power Automation staff is always interested in receiving new information and experiences resulting from the use of our...

Page 11: ...ry push buttons NC Start Numerical Control Start Button NC Stop Numerical Control Stop Button PA Power Automation PAMIO Power Automation Modular Input Output Extendable Superbus based interface allowi...

Page 12: ...PA 8000 LW CNC control unit General information 25 09 2015 12...

Page 13: ...the operating instructions created by him corre spond to the current status of regulations and standards When ever changes in regulations and standards occur instructions must be adapted accordingly n...

Page 14: ...killed electrician A skilled electrician is able to carry out assigned work and to recognize and avoid possible dangers due to professional training knowledge and experience as well as profound knowle...

Page 15: ...ible ambient conditions and electromag netic compatibility mentioned in the technical data Any use exceeding the scope of intended use and or different application of the control unit can result in ha...

Page 16: ...ceptible to electrostatic discharge Wear the ESD clothing during the work on electrostatic components ESD safety pad for protection of components susceptible to electrostatic discharge Put the ESD saf...

Page 17: ...hine emergency stop chain Improper wiring and configuration of the safety relay may result in uncontrolled opera tion of the CNC machine and in consequence may lead to irrever sible personal injuries...

Page 18: ...inputs outputs of the PAMIO compo nents and the CNC control unit are fully functional and perform as intended n Never disable safety devices n Heed regulations concerning hardwiring of safety circuits...

Page 19: ...the contacts of the CNC Ready relay must be used to disconnect the machine s emergency stop safety chain All actions necessary for safety must be executed in the same way as when the Emergency Stop b...

Page 20: ...ntal measuring systems use the corresponding entry in the control unit s drive configuration file DriveCfg ini to acti vate the monitoring of the correct range of these 5 V When the monitoring is acti...

Page 21: ...nstallation manuals provided by Power Automa tion 2 10 1 File backup A backup solution is preinstalled and configured It is neccessary to select and activate the backup function inside the CNC Personn...

Page 22: ...fied USB memory sticks If you are not sure whether you can guarantee this please consider the usage of a USB Guardian soft ware see http www trinit soft de usb waechter In Windows 7 the FBWF is alread...

Page 23: ...se considerable damage to the environment n Do not release environmentally hazardous substances or compo nents into the environment n Always properly dispose of environmentally hazardous compo nents s...

Page 24: ...following labels are attached to the control unit Readability Of Labels Keep labels in readable condition at all times Replace damaged labels not including material warranty seals Replacements can be...

Page 25: ...or damaged the particular Windows licence will be void and can not be renewed For this reason the label has to be treated carefully A new operating system s licence can be ordered at Power Automation...

Page 26: ...ser HMIs based on own code scripts C Java or ActiveX must be tested by the customer itself The usage of compile cycles is the same as before Old CNC HMI Backups cannot be used in the current version o...

Page 27: ...3 Design and function 3 1 Overview Top View PA 8000 LW CNC control unit Design and function 25 09 2015 27...

Page 28: ...g 6 Modules 1 PC connectors all models 2 Module 2416EL 1 all models 3 Module 2416EL 2 all models 4 Module 4AXLX models with analog axes only PA 8000 LW CNC control unit Design and function 25 09 2015...

Page 29: ...PRO SDI AN SDI and analog axes included included 2 included included 3 2 Brief description The PA8000 LW is an open architecture CNC control unit providing a variety of interfaces to connect machine t...

Page 30: ...r up to four axes each provided with a separate RMS input The module includes 4 status LEDs Fig 7 Module 4AXLX Pos Label No Function 1 X31 Measurement input 1 axis 2 X32 Measurement input 2 axis 3 X37...

Page 31: ...terfaces Pos Label No Function Connector 1 X31 Connector 1st axis 15 pin sub D female 2 X32 Connector 2nd axis 15 pin sub D female 4 X35 RMS supply 2 pole connector 5 X33 Connector 3rd axis 15 pin sub...

Page 32: ...Input characteristics Property Value Unit Interface type RS 422 Track common mode range 7 7 V Max track input voltage 11 14 V Min track input voltage 500 mV Track input impedance 150 Max track frequen...

Page 33: ...Measurement input OFF delay 300 ns Measurement isolation Opto coupler Interface type digital input 24 V Each measurement input is referenced against its measurement ground Probe wiring When the RMS in...

Page 34: ...atic demonstrates the recommended way of con necting the CNC RMS inputs to the encoders or any other device with incremental output Fig 11 RMS encoder wiring example RMS Encoder Wiring Example PA 8000...

Page 35: ...hannel has its own reference connection Potential malfunctions of the control unit Always connect reference wiring separately Never tie refer ence wiring together Different references of the channels...

Page 36: ...ristics Property Value Unit Number of analog output chan nels 4 Output signal range max 10 V Output current load max 15 mA Output capacitive load max 350 pF Bipolar zero error max 40 mV Full scale err...

Page 37: ...If the analog inputs are grounded connect the drives according to the schematic for non differential inputs If the analog inputs are not grounded connect the drives according to the schematic for dif...

Page 38: ...rrors the system Check carefully the analog wiring between CNC and drive refer Disconnect the cable that goes to the drive and check if the error still occurs Check machine parameter and Drive cfg val...

Page 39: ...tic non differential inputs unipolar Fig 16 Schematic differential inputs Drives With Non Differential Inputs Unipolar Drives With Differential Inputs PA 8000 LW CNC control unit Design and function 2...

Page 40: ...et their power from the module The supply voltage however is not generated on the module but must be externally supplied via a 2 pole connector X35 Fig 17 on the 4AXLX module Pin Fig 17 Voltage Assign...

Page 41: ...t Operating Voltage 5 V dc Tolerance 0 20 For further reference see Chapter 5 3 3 Setting up RMS supply voltage drop compensation on page 98 Technical Data PA 8000 LW CNC control unit Design and funct...

Page 42: ...ig 18 Status LEDs 1 Status 2 Access 3 Bustest 4 Monitor 5 Axis 1 6 Axis 2 7 Axis 3 8 Axis 4 9 Power OK 10 CNC Ready For a detailed assignment of the LEDs states see Chapter 8 2 1 Module 4AXLX LEDs on...

Page 43: ...ring system The module status is dis played via 4 LEDs Fig 19 Overview connectors module 2416 EL 1 Output byte 2 X41 2 Output byte 1 X40 3 Status LEDs output byte 2 4 Status LEDs output byte 1 5 Power...

Page 44: ...s 3 4 1 1 Input interfaces Fig 20 Input bytes 10 Input byte 2 X46 11 Input byte 1 X45 12 Input byte 3 X47 The inputs are grouped in bytes 8 signals Overview PA 8000 LW CNC control unit Design and func...

Page 45: ...e terminal block n The conductor cross section of the wire must be 0 3 to 1 75 mm2 AWG 22 to 15 n The inputs are always referenced against the 0 V connector of the module X30 pin 3 Connection on page...

Page 46: ...bit pin 3 11 input bit pin 3 19 input bit pin 4 4 input bit pin 4 12 input bit pin 4 20 input bit pin 5 5 input bit pin 5 13 input bit pin 5 21 input bit pin 6 6 input bit pin 6 14 input bit pin 6 22...

Page 47: ...input path and therefore show the real state of the 24 V inputs n A HIGH input signal causes the corresponding LED to turn ON n A LOW input signal causes the corresponding LED to turn OFF Input Statu...

Page 48: ...5 k Input impedance 5 V input 8 6 k operating DC voltage OFF 24 V input 6 V max operating DC voltage ON 24 V input 18 V min operating DC voltage OFF 5 V input 1 2 V max operating DC voltage ON 5 V in...

Page 49: ...ded The inputs are located on bit 23 and 24 of the third byte of each 2416 EL module They are designed for 24 V encoder handwheels meeting the following specifications Special use of bits 23 and 24 of...

Page 50: ...ed on the 2416 EL module which is counting the track sig nals This avoids counting errors that could occur if the software was reading the tracks directly like standard I Os Prerequisites for the desc...

Page 51: ...byte 3 3 Power supply connector The ground of the power supply used for the handwheel must be con nected to the one of the power supplies of the 2416 EL module connector X30 pin 3 Wiring Schematic PA...

Page 52: ...al outputs 3 4 2 1 Output interfaces Fig 26 Output bytes 2 Output byte 1 X41 1 Output byte 2 X40 The outputs are grouped in bytes 8 signals Overview PA 8000 LW CNC control unit Design and function 25...

Page 53: ...dingly The current limitation of each output is 0 7 2 5 A per pin in case of short circuits Take care of this specification by appropriate output definition toward the external actuator Each output ha...

Page 54: ...0 output bit pin 3 3 output bit pin 3 11 output bit pin 4 4 output bit pin 4 12 output bit pin 5 5 output bit pin 5 13 output bit pin 6 6 output bit pin 6 14 output bit pin 7 7 output bit pin 7 15 out...

Page 55: ...e real state of the 24 V outputs n If the outputs are ON the corresponding LEDs are ON n If the outputs are OFF the corresponding LEDs are OFF n In case of a short circuit the output LED is OFF even i...

Page 56: ...ion per pin at 24 V for 1 5 A 0 45 W Output ON delay typical 100 s Output OFF delay typical 200 s Watchdog max 64 ms Short circuit output DC 0 7 2 5 A Delay time current limitation max 2 ms Isolation...

Page 57: ...s are realized on each 2416 EL module Fig 30 Module 2416 EL output schematic 1 Supplied from PCI Superbus board 2 Output supply input 15 12 5 3 Output n 1 4 Output n 5 Logic 6 Internal serial bus PA 8...

Page 58: ...nection Fig 31 Power supply connector 24 V DC Each of the 2416 EL modules needs a separate 24 V DC power supply for its DC outputs connector X30 Overview PA 8000 LW CNC control unit Design and functio...

Page 59: ...2 24 V power supply for output byte 1 Pin 3 0 V Pin 4 24 V power supply for output byte 2 Pin 5 24 V power supply for output byte 2 Property Value Unit Operating voltage 24 V DC Tolerance 15 0 12 5 Ef...

Page 60: ...power to be supplied independently to each byte in case of an emergency stop Establish wire connections to both pins 1 2 and 3 4 respectively For proper load balancing across pins connections to all...

Page 61: ...LEDs for diagnostic purposes Fig 33 Status LEDs 1 Status 2 Access 3 Bustest 4 Monitor For a detailed assignment of the LEDs states see Chapter 8 2 2 Module 2416 EL LEDs on page 115 Overview PA 8000 L...

Page 62: ...to the control unit When setting up the wiring carefully observe the connectors positions given in this installation manual as well as the labels on the control unit The control unit provides two RJ...

Page 63: ...f the control unit with the J1 con nector of the first SDI drive 2 Connect additional SDI drives via the J1 and J2 connectors to each other and to the J2 connector of the first SDI drive as shown in t...

Page 64: ...tective earth ground screw X2 11 PAMIO Connector X13 12 Safety Connector X19 13 Ethernet connector RJ 45 14 USB 2 0 connectors 15 DVI Connector X4 16 VGA connector Sub D 15 pin female X4 17 Serial por...

Page 65: ...230 V AC or 4A MDL at 115 V AC Fig 37 Power supply connector Power supply properties Property Value Unit Voltage 115 240 V AC Tolerances 10 15 Frequency 50 60 Hz Maximum current at 115 V 4 A Maximum c...

Page 66: ...lude their own keyboard controller mounted on the rear side of the panel This keyboard controller requires 12 V power supply Therefore on pin 3 of the CNC keyboard connector an additional 12 V is supp...

Page 67: ...next to the PAMIO superbus connector Inadvertent inter changing of the two connectors can cause control unit malfunc tions and damages to the control unit and the attached drives n When setting up the...

Page 68: ...orming distinction use wire sheathed in yellow green The USB ports allow connection of USB peripherals The control unit includes 3 standard USB 2 0 type A ports Fig 41 USB connectors Type A Property V...

Page 69: ...r Fig 42 VGA connector Sub D 15 Property Value Pins 15 Connector type sub D high density Gender female Pin Fig 36 Assignment 1 RED 2 GREEN 3 BLUE 4 not used 5 GND 6 RED GND 7 GREEN GND 8 BLUE GND 9 KE...

Page 70: ...g 43 DVI connector Pin Fig 43 Assignment 1 TMDS data 2 2 TMDS data 2 3 TMDS data 2 4 shield 4 TMDS data 4 5 TMDS data 4 6 Clock 7 Data 8 SYNC 9 TMDS data 1 10 TMDS data 1 11 TMDS data 1 3 shield 12 TM...

Page 71: ...Pin Fig 43 Assignment 23 TMDS clock 24 TMDS clock C1 RED C2 GREEN C3 BLUE C4 SYNC C5 GND PA 8000 LW CNC control unit Design and function 25 09 2015 71...

Page 72: ...15 m 49 Pin Fig 44 Assignment 1 DCD input 2 RXD input 3 TXD output 4 DTR output 5 GND 6 DSR input 7 RTS output 8 CTS input 9 RI The optional COM2 X5b and COM3 X5c have the same layout and the same ch...

Page 73: ...t the panel s keyboard is connected to the CNC opera tor s keyboard connector Fig 36 pos 4 Ensure that the built in PA keyboard cable Fig 36 pos 2 is con nected to this PS2 connector Fig 36 pos 18 Whe...

Page 74: ...be used for a standard mouse connection Fig 46 Mouse connector PS2 mini Property Value Pins 6 Connector type PS2 mini DIN Gender female Pin Fig 36 Assignment 1 data 2 3 GND 4 power supply 5V 5 clock...

Page 75: ...contact for each relay For information regarding the safety connector s purpose and wiring examples see Chapter 2 8 Machine safety on page 19 and Chapter 5 5 Wiring for machine safety on page 102 3 7...

Page 76: ...ltages are in operating range n The operating temperature is below 60 C 140 F Logic Condition Result 5 V OK Ready relay active AND 12 V OK AND 12 V OK AND T 60 C 140 F Damage to the control unit Prope...

Page 77: ...voltage is within operation range n The operating temperature is below 55 C 131 F Logic Condition Result 5 V RMS OK Ready relay active AND Control unit ready AND T 55 C 131 F Damage to the machine If...

Page 78: ...USB port is specially marked as PA dongle X20 port It is located on the bottom side of the control unit If the PA dongle is not connected to this port the PA software will not recognize the dongle an...

Page 79: ...rmation see Chapter 3 9 1 PAMIO boxes and mod ules on page 80 or the PA Accessories installation manual The interface cable required to connect PAMIO modules can be ordered from Power Automation All c...

Page 80: ...416EL modules plus a maximum of 14 PAMIO boxes The maximum cable length from the control unit to the last PAMIO box cannot exceed 30 m 98 ft This has to be considered as a maximum global length when s...

Page 81: ...om Power Automation 2 m 6 5 ft 5 m 16 5 ft 10 m 33 ft 20 m 66 ft 25 m 82 ft see Chapter 9 Service and return process on page 119 The PAMIO hardware consists of the following components n PAMIO boxes n...

Page 82: ...O 2416 are similar to the ones of the integrated 2416EL modules see Chapter 3 4 Module 2416 EL on page 43 Likewise the characteristics of the measuring systems inputs and of the analog outputs of the...

Page 83: ...10 12 inch Weight 6 2 kg 13 7 lb 4 2 Connection values Property Value Unit Input voltage 115 240 V AC Tolerance 10 15 Frequency 50 60 Hz Maximum current at 115 V 4 A Maximum current at 240 V 2 A Maxi...

Page 84: ...ng 4 0 G Maximum acceleration operating 3 5 G Protection class EN 60529 IP20 Functional defects Only operate the control unit inside a cabinet that complies with the requirements as listed in the tech...

Page 85: ...4 4 Dimension sheet PA 8000 LW CNC control unit Technical data 25 09 2015 85...

Page 86: ...Fig 54 dimension sheet PA 8000 LW CNC control unit Technical data 25 09 2015 86...

Page 87: ...itle Requirement Value EN 55011 2009 A1 2010 Limits of radio disturbance characteris tics interference voltage class B EN 55022 2006 A1 2007 interfering field strength class B EN 61000 6 3 2011 Generi...

Page 88: ...nput into the net signal data line 10 V EN 61000 4 8 Magnetic field immunity magnetic field 50 Hz 30 A m EN 61000 4 11 Voltage variations voltage drops and interrupts Standard Title Requirement Value...

Page 89: ...xtensively and impe dance low Fixing of the cable shield n Data cables and analog cables must be laid separately from each other n The cable shield has to be laid extensively on a protected ground con...

Page 90: ...connection of the cable shield may be con venient if the conduction of a potential compensating line is not possible analog signals some mV respectively A are transferred foil screens static screens a...

Page 91: ...requirements Ensure that the control unit s operating condition requirements are met For further information see Chapter 4 3 Operating conditions on page 84 Ensure that the operating conditions requi...

Page 92: ...unctions Install strain reliefs for all cable holes Excessive strain on cables can cause malfunctions due to disrup tion of connections For shielded cables it is necessary to apply the shield screen a...

Page 93: ...C connector side facing up Most of the CNC connectors axes and inputs outputs are located on the front side n Ensure that there is clearance of at least 50 mm 2 inches to allow accessibility to the co...

Page 94: ...C connectors is a grid for the air inlet n Ensure that there is clearance of 40 mm 1 6 inches at minimum for air circulation The cabinet fan provides internal air circulation for the control unit Its...

Page 95: ...erator display panels and other RF noise producing devices n Connect noise suppression components directly at the noise source If the distance to noise suppression components is several centimeters us...

Page 96: ...alog outputs to the analog inputs of the drives depending on the analog input type of the drive Fig 58 Schematic non differential inputs unipolar Fig 59 Schematic differential inputs Drives With Non D...

Page 97: ...ematic demonstrates the recommended way of con necting the CNC RMS inputs to the encoders or any other device with incremental output Fig 60 RMS encoder wiring example RMS Encoder Wiring Example PA 80...

Page 98: ...n generate a voltage drop Fig 61 Schematic encoder power supply voltage drop 1 Power supply 2 Rotating measurement system RMS UA Supply output voltage U1 Voltage drop U2 Voltage at the RMS U3 Voltage...

Page 99: ...he actual values as shown in the following section Conductor cross section mm2 AWG Specific resistance m Cable length m Voltage drop at 100 mA V 0 08 AWG 28 0 235 10 0 47 20 0 94 35 1 65 0 14 AWG 25 0...

Page 100: ...oltage of 5 1 V to 5 5 V depending on the measured drop Select a conductor cross section which guarantees a maximum voltage drop of 0 2 V Set the power supply to the upper limit of the RMS supply volt...

Page 101: ...el n Skilled electrician 1 Set up inputs according to the schematic 2 Set up outputs according to the schematic 3 Set up power supply for outputs Ensure that the circuit is protected by a fuse of appr...

Page 102: ...ol unit and the CNC machine For information on the safety connector s specifications and purpose see Chapter 3 7 Safety connector on page 75 and Chapter 2 8 Machine safety on page 19 5 5 1 Wiring exam...

Page 103: ...s switched off when the supply voltages do not match the allowed range or the internal temperature is too high n Use the contacts of the Power ok relay to switch off the main power supply of the CNC c...

Page 104: ...Fig 64 Wiring example power ok relay 1 Connector X19 pin 1 3 Connector X19 pin 3 Schematic Suggested Wiring PA 8000 LW CNC control unit Installation 25 09 2015 104...

Page 105: ...rt con ditions that can be expected The packaging has the function of protecting the individual compo nents against damage corrosion etc until they are finally fitted The packaging material must there...

Page 106: ...on 4 0 G Additional requirements Packages may be marked with notes for storage which may exceed the requirements mentioned here These must be adhered to Improper storage can result in damage Improper...

Page 107: ...tools or parts and tools placed on top of each other are hazard sources If components have been removed ensure that they are prop erly mounted re install all mounting elements and comply with standar...

Page 108: ...Chapter 7 3 Measures after maintenance on page 108 Instructed person Make a backup of the data n For the exact procedure to make the backups see Chapter 2 10 Data safety on page 21 Skilled electrician...

Page 109: ...rmed only by specially trained personnel or only by Power Automation in which case special notice is given in the description of the individual faults n All work on the electrical system must be perfo...

Page 110: ...the person in charge of the equipment where the fault is located 5 Depending on the type of fault eliminate the fault or have it eliminated by an authorized specialist 8 2 Malfunction indicators The f...

Page 111: ...gnostic purposes Fig 65 Status LEDs 1 Status 2 Access 3 Bustest 4 Monitor 5 Axis 1 6 Axis 2 7 Axis 3 8 Axis 4 9 Power OK 10 CNC Ready The LEDs states are assigned the following status messages Overvie...

Page 112: ...ule is active LED state Module status Off Error The ambient temperature is above 60 C 140 F and all analog outputs are set to 0 V Flashing Warning The ambient temperature is above 55 C 131 F On Defaul...

Page 113: ...er wire break has been detected Flashing Axis is connected and a wrong sequence of signals on track A and B has occurred On Axis is connected and no wire break has been detected default LED state Modu...

Page 114: ...s or the ambient tem perature is T 55 C 131 F In all these cases the analog outputs are set to 0V On The CNC is ready see Chapter 2 7 Safety devices on page 18 the power supply for the RMS is in rated...

Page 115: ...6 EL module has four LEDs for diagnostic purposes Fig 66 Status LEDs 1 Status 2 Access 3 Bustest 4 Monitor The LEDs states are assigned the following status messages Overview PA 8000 LW CNC control un...

Page 116: ...5 seconds OR Warning 3 Outputs are overloaded for more than 15s On The 24 V output supply is correct AND There is no temperature error LED state Module status Off Default On Bustest between control un...

Page 117: ...trol unit to be sent to Power Automation follow the instructions given in Chapter 9 3 Return policy and procedure on page 121 Personnel n Qualified personnel n Skilled electrician 1 Properly shut down...

Page 118: ...21 Instructed person 003 Malfunction of the control unit Undetermined n Contact Power Automation in case of malfunctions relating to the control unit s startup and date time settings n Do not open the...

Page 119: ...ce staff to log into your CNC This provides all the information available on the machine They can check all the data like the PLC program machine parameters or the NC programs directly on the real sys...

Page 120: ...li Istanbul Turkey Tel 90 212 306 3280 Fax 90 212 306 3101 sales turkey powerautomation com Shenzhen Double CNC Tech Co Ltd 8th Floor WeiXinDa Building Bao Min Road 2 Xi Xiang Town Bao an District She...

Page 121: ...ines in your production facilities We suggest what critical stock may be required to ensure a minimum downtime of your machines Our specialists look for common parts to keep your inven tory levels at...

Page 122: ...o the blue bar on the left side of the form These fields are for internal notes only and blocked 4 Send the completed form as an Excel file by email to rma powerautomation com to your local support se...

Page 123: ...Fig 67 RMA Form RMA Form PA 8000 LW CNC control unit Service and return process 25 09 2015 123...

Page 124: ...U Other deliveries will be rejected The goods have to arrive within 4 weeks after the date of the approved RMA form 9 4 Training Having the best CNCs is one thing to bring out the best of it is the ot...

Page 125: ...that fix the control unit inside the cabinet 7 Dismount the control unit Electronic components are considered special waste They must be properly disposed of Power Automation will accept the control u...

Page 126: ...PA 8000 LW CNC control unit Dismounting and decommissioning 25 09 2015 126...

Page 127: ...11 EC Declaration of Conformity PA 8000 LW CNC control unit EC Declaration of Conformity 25 09 2015 127...

Page 128: ...Fig 68 EC Declaration of Conformity PA 8000 LW CNC control unit EC Declaration of Conformity 25 09 2015 128...

Page 129: ...12 Proof of change Version Change Date 1 Original Version 05 18 2015 Proof Of Change PA 8000 LW CNC control unit Proof of change 25 09 2015 129...

Page 130: ...PA 8000 LW CNC control unit Proof of change 25 09 2015 130...

Page 131: ...connection 83 Electrician 14 Electronic components 24 125 EMC shield 95 Environmental hazard 23 Error 117 Ethernet 67 F Fans 93 Filebased Write Filter FBWF 22 Files 21 G General specifications 83 Gro...

Page 132: ...l 14 R Relay CNC Ready 77 Power ok 76 RF noise 95 RMA form 123 RMA number 122 S Safety devices 18 Schematic Analog axes wiring 38 96 CNC ready relay 103 Digital I O wiring 101 Digital input 49 Digital...

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Summary of Contents for PA 8000 LW Series

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power automation PA 8000 LW Series, Installation Instructions Manual, Page: 131 / 132

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Summary of Contents for PA 8000 LW Series

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