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Appendix D

01.4IB.48041

Table AB MODBUS Memory Map (cont.)

Register Name

Read /

Write

Register

Type

Description

Default

Range,

format:

UOM

Register #

Modbus

Offset #

Interpretation

Alarm Slot 3 - 30140 to 30157

Alarm Type

Input

Alarm Type

0, 1, 2

N/A

30140

141

0 = Disabled, 1 = Absolute Temperature

2 = Absolute Current

Latching

Input

Latching Alarm

0, 1

N/A

30141

142

0 = Non-Latching, 1 = Latching

Warning Threshold On

Input

Threshold to enter warning condition

N/A

0 - 65535

N/A

30142

143

Depends on alarm type

Warning Threshold Off

Input

Threshold to leave warning condition

N/A

0 - 65535

N/A

30143

144

Depends on alarm type

Alarm Threshold On

Input

Threshold to enter alarm condition

N/A

0 - 65535

N/A

30144

145

Depends on alarm type

Alarm Threshold Off

Input

Threshold to leave alarm condition

N/A

0 - 65535

N/A

30145

146

Depends on alarm type

Source Channel Low

Input

Low word of source channels bit-mask, bits 0 - 15

N/A

0 - 65535

N/A

30146

147

Source Channel Mid 1

Input

Source channels bit-mask, bits 16 - 31

N/A

0 - 65535

N/A

30147

148

Source Channel Mid 2

Input

Source channels bit-mask, bits 32 - 47

N/A

0 - 65535

N/A

30148

149

Source Channel High

Input

High word of source channels bit-mask, bits 48 - 63

N/A

0 - 65535

N/A

30149

150

Warning Channel Low

Input

Bit-mask of source channels in warning condition

Bits 0 - 15

N/A

0 - 65535

N/A

30150

151

Warning Channel Mid 1

Input

Bit-mask of source channels in warning condition

Bits 16 - 31

N/A

0 - 65535

N/A

30151

152

Warning Channel Mid 2

Input

Bit-mask of source channels in warning condition

Bits 32 - 47

N/A

0 - 65535

N/A

30152

153

Warning Channel High

Input

Bit-mask of source channels in warning condition

Bits 48 - 63

N/A

0 - 65535

N/A

30153

154

Alarm Channel Low

Input

Bit-mask of source channels in alarm condition

Bits 0 - 15

N/A

0 - 65535

N/A

30154

155

Alarm Channel Mid 1

Input

Bit-mask of source channels in alarm condition

Bits 16 - 31

N/A

0 - 65535

N/A

30155

156

Alarm Channel Mid 2

Input

Bit-mask of source channels in alarm condition

Bits 32 - 47

N/A

0 - 65535

N/A

30156

157

Alarm Channel High

Input

Bit-mask of source channel in alarm condition

Bits 48 - 63

N/A

0 - 65535

N/A

30157

158

Alarm Slot 4 - 30160 to 30177

Alarm Type

Input

Alarm Type

0, 1, 2

N/A

30160

161

0 = Disabled, 1 = Absolute Temperature,

2 = Absolute Current

Latching

Input

Latching Alarm

0, 1

N/A

30161

162

0 = Non-Latching, 1 = Latching

Warning Threshold On

Input

Threshold to enter warning condition

N/A

0 - 65535

N/A

30162

163

Depends on alarm type

Warning Threshold Off

Input

Threshold to leave warning condition

N/A

0 - 65535

N/A

30163

164

Depends on alarm type

Alarm Threshold On

Input

Threshold to enter alarm condition

N/A

0 - 65535

N/A

30164

165

Depends on alarm type

Alarm Threshold Off

Input

Threshold to leave alarm condition

N/A

0 - 65535

N/A

30165

166

Depends on alarm type

Source Channel Low

Input

Low word of source channels bit-mask, bits 0 - 15

N/A

0 - 65535

N/A

30166

167

Source Channel Mid 1

Input

Source channels bit-mask, bits 16 - 31

N/A

0 - 65535

N/A

30167

168

Source Channel Mid 2

Input

Source channels bit-mask, bits 32 - 47

N/A

0 - 65535

N/A

30168

169

Source Channel High

Input

High word of source channels bit-mask, bits 48 - 63

N/A

0 - 65535

N/A

30169

170

Warning Channel Low

Input

Bit-mask of source channels in warning condition

Bits 0 - 15

N/A

0 - 65535

N/A

30170

171

Warning Channel Mid 1

Input

Bit-mask of source channels in warning condition

Bits 16 - 31

N/A

0 - 65535

N/A

30171

172

Warning Channel Mid 2

Input

Bit-mask of source channels in warning condition

Bits 32 - 47

N/A

0 - 65535

N/A

30172

173

Warning Channel High

Input

Bit-mask of source channels in warning condition

Bits 48 - 63

N/A

0 - 65535

N/A

30173

174

Alarm Channel Low

Input

Bit-mask of source channels in alarm condition

Bits 0 - 15

N/A

0 - 65535

N/A

30174

175

Alarm Channel Mid 1

Input

Bit-mask of source channels in alarm condition

Bits 16 - 31

N/A

0 - 65535

N/A

30175

176

Alarm Channel Mid 2

Input

Bit-mask of source channels in alarm condition

Bits 32 - 47

N/A

0 - 65535

N/A

30176

177

Alarm Channel High

Input

Bit-mask of source channel in alarm condition

Bits 48 - 63

N/A

0 - 65535

N/A

30177

178

Summary of Contents for BriteSpot Plus

Page 1: ...Instruction Bulletin 01 4IB 48041 BriteSpot Plus Fiber Optic Temperature Monitoring System Powered by Safety ...

Page 2: ...Powered by Safety 01 4IB 48041 BriteSpot Plus Contact Information Powell Electrical Systems Inc powellind com info powellind com Service Division 7232 Airport Blvd Houston Texas 77061 Tel 800 480 7273 ...

Page 3: ...ut the safety alert symbol is used to address practices not related to personal injury CAUTION NOTICE NOTICE is used to address practices not related to personal injury Qualified Person For the purposes of this manual a qualified person as stated in NFPA 70E is one who has skills and knowledge related to the construction and operation of the electrical equipment and installations and has received ...

Page 4: ...Powered by Safety 01 4IB 48041 BriteSpot Plus This page is left blank intentionally ...

Page 5: ... Overview 6 C Hardware Description 10 1 Physical Features 10 2 Status LEDs 11 Ch 4 Installation 12 A Select a Location of Interest 12 B Secure Probe to Location of Interest 13 C Route Fiber Optic Probe 15 D Mount the BriteSpot Plus Conversion Module 17 1 Insert BriteSpot Plus Through Mounting Hole 17 2 Attach BriteSpot Plus Mounting Clips 18 3 Tighten Mounting Screws 20 E Connect Network and Power...

Page 6: ...teSpot Plus Status Registers Interpretation 40 2 Alarm Registers 40 D Data Log 42 1 Log Rate and Time Span 42 E Factory Reset 42 F Firmware Upload Procedure for BriteSpot Plus 42 G Cleaning 44 Ch 6 Troubleshooting 45 A Troubleshooting the Fiber Optic Probes 45 Appendix A Mechanical Dimensions and Mounting 46 Appendix B COM Cards COM1 49 Appendix C Power Cards PWR1 51 Appendix D MODBUS Memory Map 5...

Page 7: ...er Limitations 15 Figure 15 Electrical Tape Installation 16 Figure 16 Tie Wrap Secured Over Fiber 16 Figure 17 Completed Fiber Installation 16 Figure 18 Safe Dielectric Routing Practices 17 Figure 19 BriteSpot Plus Mounting 18 Figure 20 Panel Mount Clip Installation 19 Figure 21 Tightening Mounting Screws 20 Figure 22 Terminal Connectors of Power Card 1 and COM Card 1 20 Figure 23 Typical Serial T...

Page 8: ...S Configuration Web Page 37 Figure 50 EcoVisor Configuration Web Page 38 Figure 51 Datalog Web Page 38 Figure 52 Time Configuration Web Page 38 Figure 53 Uploads Web Page 39 Figure 54 Alarms Settings Screen 39 Figure 55 Relay Settings Screen 39 Figure 56 User Interface Settings Screen 40 Figure 57 USB Cable Connection 42 Figure 58 Entering Bootloader Mode 43 Figure 59 Starting Bootloader Applicati...

Page 9: ...Device Status Web Page 36 Table M BriteSpot Configuration Web Page 36 Table N Relay Configuration Web Page 37 Table O MCS Configuration Web Page 37 Table P EcoVisor Configuration Web Page 38 Table Q Datalog Web Page 38 Table R Time Configuration Web Page 38 Table S BriteSpot Status Register Codes 40 Table T Alarm Source Bit Mask 41 Table U Example Alarm Data 41 Table V Relay Input Bit Mask 41 Tabl...

Page 10: ...Powered by Safety vi 01 4IB 48041 BriteSpot Plus Tables Table AB MODBUS Memory Map cont 59 Table AB MODBUS Memory Map cont 60 Table AB MODBUS Memory Map cont 61 Table AB MODBUS Memory Map cont 62 ...

Page 11: ... servicing maintenance or any act requiring the operator to make physical contact with the equipment the power source must be disconnected and the equipment grounded Failure to do so may result in death or serious injury NOTICE The information in this instruction bulletin is not intended to explain all details or variations of the Powell equipment nor to provide for every possible contingency or h...

Page 12: ...e safety precautions while handling any of the equipment Failure to do so may result in death or serious injury WARNING C Approval and Certifications 1 Safety Information BriteSpot Plus temperature monitoring system is designed and tested to comply with IEC 61010 2 FCC Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of t...

Page 13: ...n bulletin for Powell equipment NOTICE For more information visit powellind com To contact the Powell Service Division call 1 800 480 7273 or email info powellservice com For specific questions or comments pertaining to this instruction bulletin email documents powellind com with the IB number in the subject line E Associated Bulletins 01 4IB 51000C PowlVac Metal Clad Switchgear 5kV 15kV 01 4IB 51...

Page 14: ...61010 1 82 02 01 UL 61010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements for rating and design requirements for voltage measurement and test instruments intended for use on electrical systems 1000 V and below 6 Where the possibility of induced voltages or stored electrical energy exists ground the phase conductors or circuit pa...

Page 15: ...here vermin and insect infestations D Specific 1 DO NOT WORK ON AN ENERGIZED CIRCUIT BREAKER If work must be performed on a circuit breaker remove it from service and remove it from the metal clad switchgear 2 DO NOT WORK ON A CIRCUIT BREAKER WITH THE CONTROL CIRCUIT ENERGIZED 3 ALL COMPONENTS SHALL BE DISCONNECTED BY MEANS OF A VISIBLE BREAK AND SECURELY GROUNDED FOR SAFETY OF PERSONNEL PERFORMIN...

Page 16: ... then be viewed via the display and or extracted in real time via MODBUS R5 485 MODBUS TCP In addition temperature values can be logged internally and retrieved via an internal product web page B Sensing System Overview The BriteSpot Fiber Optic Temperature Monitoring System consists of three major components 1 The BriteSpot Plus conversion module provides the internal control signals interface te...

Page 17: ... the LOI It is important that the fixture be connected securely in order to provide robust thermal contact and accurate measurements Figure 3 Ring Style Mounting Fixture 5 Once installed the three primary components look schematically as shown in Figure 4 Figure 4 BriteSpot Plus System Overview 1 SUPERVISORY SYSTEM NON ENERGIZED ENERGIZED COM POWER 2 CONVERSION MODULE FIBER OPTIC PROBE 3 MOUNTING ...

Page 18: ...x 116 2 x 103 2 5 08 x 4 57 x 4 06 mm in Enclosure Material Molded ABS PC glass filled nylon UL94V0 Mounting DIN panel mount for details see Appendix A COM1 for wiring details see Appendix B Communication Protocols MODBUS RTU MODBUS TCP HTTP Auxiliary Output Voltage 12 Vdc Auxiliary Output Current 350 mA Note Auxiliary output power is for Powell devices only PWR1 N A Power Requirements for wiring ...

Page 19: ...rature 40 40 85 185 oC oF Humidity 5 95 RH Vibration Class 1 IEC 60255 21 1 Shock Class 1 IEC 60255 21 2 Bump Class 1 IEC 60255 21 3 Standard Probe Specifications BSL007 BSL010 BSL015 Material Nylon Minimum Bend Radius 12 0 5 mm in Length 7 10 15 21 30 45 m ft Operating Temperature 40 40 120 248 oC oF High Voltage Characteristics 38kV over 8 gap High Temperature Probe Specifications BSPN AHT Mater...

Page 20: ...etention Nut c BriteSpot Status LEDs d Mounting Gasket e USB Port Cover f Status Indication Light Bar g LCD Display h Interface Buttons i Mounting Clips j Expansion Card see Appendix D k Power Card see Appendix C l COM Card see Appendix B Figure 5 BriteSpot Plus Conversion Module Overall Views i g f h d e c b a j k l 103 20 4 063 in 116 20 4 575 in 129 07 5 082 in ...

Page 21: ... The LED is used for indicating the status of the sensor channel It is of particular use during installation to verify that the fiber has been installed correctly Figure 6 BriteSpot Plus Status LEDs 1 2 3 BS1 BriteSpot Status LEDs Table C BriteSpot Plus Status LEDs LED Color Channel Status Red Fail Not Ready Green Good ...

Page 22: ... critical consider mounting the fiber sensing tip right at or adjacent to the connection point 2 The probe can measure temperatures in locations that are not visible therefore consider locations where infrared monitoring will not be effective In many situations important connections are hidden behind ducting and sheet metal Main bus compartments are an ideal example as they cannot be viewed in ope...

Page 23: ...n and will result in more accurate readings Figure 8 Tyco Amp Ring Style Lugs a b c a Hardware Tyco Amp PN 36808 b 3 8 Hardware Tyco Amp PN 36807 c Hardware Tyco Amp PN 33465 2 To make probe installation easier consideration must first be given to the rotational orientation of the lug prior to mounting When the probe is eventually installed the fiber will need to have a relatively unobstructed pat...

Page 24: ...ence of Lug with Standard Washers a b c d e f a Lug b Measurement Surface c Washer d Bolt e Nut F Washer Figure 10 Installation Sequence of Lug with Belleville Washers 4 Once the lug is mounted the probe can be installed This is done by inserting the probe tip into the end of the lug Ensure that the head of the probe lock set screw is visible and easily accessible to allow it to be secured Figure ...

Page 25: ...e optical fiber has some general guidelines that must be followed during installation 1 Ensure that bend radii are greater than 1 3 cm Bends smaller than this will cause a loss in optical signal 2 Keep exposed sections of the fiber away from excessive temperatures The tip has been designed to allow for temperatures up to 120 C 248 F and the fiber for temperatures up to 100 C 212 F Temperatures in ...

Page 26: ...stallation Figure 16 Tie Wrap Secured Over Fiber Figure 17 Completed Fiber Installation Do not fasten or attach ANY mounting hardware tie wraps etc to at least a 30 cm 12 length of fiber between the portion of the probe at high voltage and its first non energized point of contact This section of suspended fiber provides increased dielectric strength to the probe and therefore must be left unsecure...

Page 27: ...The BriteSpot Plus conversion module provides the power telemetry and user interface to the sensors Once installed the BriteSpot Plus conversion module can be configured to provide a wide range of features through the Ethernet and serial ports In addition to proximity to the LOI thought should also be given to ensuring that there is access to the user interface of the BriteSpot Plus conversion mod...

Page 28: ... should be inserted into the BriteSpot Plus body on the back side of the mounting as shown in Figure 20 Before sliding the clips into place ensure that the mounting screw is flush with the end of the clip as seen at the top of Figure 20 if not adjust it As the clips are slid forward into position they should ratchet and lock into place The clips should be as close to the mounting panel as the ratc...

Page 29: ...Powered by Safety 19 Installation 01 4IB 48041 Figure 20 Panel Mount Clip Installation X X ...

Page 30: ... from the BriteSpot Plus and clearly labeled It must interrupter both the line L and Neutral N conductors The maximum current rating for this device should not exceed 15A 2 Remove Terminal Connectors Begin by removing the terminal connector from the BriteSpot Plus conversion module This can be done by hand or by prying a screwdriver between it and its mating connector Make sure to loosen the conne...

Page 31: ... BriteSpot Plus unit can only support one type of Modbus interface for a given configuration a RS 485 MODBUS RTU Network Topology This topology is usually referred to as a daisy chain in that each unit is connected sequentially along a data bus which minimizes the stub length and is preferable to the multi drop topology The flexibility of the system allows for one data bus to communicate with up t...

Page 32: ...R EcoVisor or MCS EcoVisor or MCS b MODBUS TCP Ethernet I P Network Topologies When using either of the Ethernet based communication protocols the topology is considered a star Each unit is typically wired directly to the server through an Ethernet network switch as shown in Figure 24 Figure 24 Star Topology HMI Server Switch BSPL Client Devices ...

Page 33: ...t location more than 10 times will result in poor cuts and reduced optical power Figure 25 Fiber Trimmer Figure 26 Fiber Trimmed NOTICE Once the fiber is cut it is imperative to ensure the cut end is kept clean and free from debris If the end becomes contaminated trim off several millimeters c Connect the Fiber to Conversion Module Ensure the cut surface of the fiber is clean Fully disengage the f...

Page 34: ... probe look at the color of the BriteSpot Status LED and follow the actions recommended in Table D BriteSpot Status LED Colors Table D BriteSpot Plus Status LED Colors Status LED Color Status Action Green Ok No Action Red Fail Trim several mm off fiber end re insert iii Complete the procedure by checking the fiber power for the remaining probes this can be read on the BriteSpot Plus status web pag...

Page 35: ...Figure 28 LCD Interface Navigation Button Function Icons Correlate to Buttons Table E Button Icons Icon Meaning Go Home Go Back Enter Scroll Left Scroll Right Scroll Up Scroll Down Trending Alarms Information Settings Clear Alarm Details Edit Single Day View Single Month View Single Year View The BriteSpot Plus user interface is intuitively navigated See Table F for menu navigation To reach any of...

Page 36: ...ed state of the selected alarm The main alarm screen displays the present and latched states of the alarms and the present state of the output relays This screen displays the settings for each alarm and relay The given alarm or relay is displayed at the top of the screen Information Screens Press From Main Screen BriteSpot Information Navigate forward and backward through BriteSpot channels This s...

Page 37: ...r and link status Control Protocol Information This page allows the user to see the control protocol settings MODBUS TCP or RTU Slave ID Baud Rate Port Expansion Card Information This page displays information about the expansion card of one is installed System Information The system information page displays Pertinent Part Numbers Serial Number Firmware Version Date of Manufacture Number of Brite...

Page 38: ...parameters using and make changes using Relay Settings The user can select which relay they wish to edit using Scroll through relay parameters using and make changes using User Interface Settings Select edit Temp units and Screensaver delay can be configured Adjust the screensaver delay using and accept changes using Reboot Unit will shut down and restart PRESS PRESS PRESS PRESS PRESS PRESS PRESS ...

Page 39: ...splay Area Alarms Display Area Relays Display Area a Main Pages The main page consists of five display areas Live BriteSpot channel temperatures Live Modbus Current Sensor units EcoVisor environmental monitor Alarms Relays Both the BriteSpot and the MCS live display areas simply display the present values being measured by these sensors and will reflect any alarm states being triggered by a specif...

Page 40: ...t state of the three on board relays The relay configuration pages can be accessed by clicking on the corresponding relay status indicator Figure 32 Figure 32 Relays Main Page Display Click here to go to relay config page b Sub Pages Each of the sub page can be navigated and a brief description of each follows i The trending page allows the user to plot stored data from the BriteSpot probes as wel...

Page 41: ...ge iv The alarm status page Figure 36 displays the current and latched state of all the alarms as well as the type and setpoints Figure 36 Alarm Status Page v The relay status page Figure 37 displays the current state of the three output relays It also shows which alarm sources contribute to the actuation of a given relay and their states good warning alarm A grayed out box indicates that the give...

Page 42: ... be configured ii Ensure the power is connected to the device and link is established iii Type in the IP address in the browser default 192 168 1 51 for details on how to view the current IP see Table F Menu Navigation iv From the homepage the user can navigate through the rest of the site by clicking on the menu options of the navigation bar on the left Note If connecting via Ethernet directly to...

Page 43: ...racters Password admin 16 characters iii Network Configuration Figure 42 shows the network configuration page which allows the user to configure the device s Ethernet connection parameters Any changes to the network configuration settings require the user to reboot the system Figure 42 Network Configuration Web Page Table H Network Configuration Page Settings Parameter Default Value IP Address 192...

Page 44: ...1 65535 v Alarm Configuration The BriteSpot Plus has eight user configurable alarms Two alarm types are available absolute temperature and absolute current which trigger a warning and or alarm when the measured temperature or current respectively exceed the user configured limits These must be first setup from the web interface however once this has been done the majority of their settings can als...

Page 45: ...C 2 Any integer C or F or A Note Warning On is the threshold for a warning condition to begin This parameter must be greater than the value that Warning Off is set to Alarm Off 100 C 3 Any integer C or F or A Note Alarm Off is the threshold for a warning condition to end This parameter must be greater than the value that Warning Off is set to Alarm On 105 C 4 Any integer C or F or A Note Alarm On ...

Page 46: ...ges Figure 47 can be accessed from the main page by clicking on BriteSpot Status followed by clicking the appropriate channel ID Here the channel tag can be customized as well as setting whether the measured temperature is ambient or not Note Multiple probes may be selected as ambient as this is simply an indication to the user that they are measuring ambient temperature It falls to the user to kn...

Page 47: ...CS configuration page Figure 49 is reached by navigating to MCS Status and clicking on the desired MCS ID The page allows the user to connect to a MCS by entering its slave ID as well as change the tag and polling rate Figure 49 MCS Configuration Web Page Table O MCS Configuration Web Page Parameter Default Value Range Options Tag MCS x 32 Characters Slave ID 0 0 disabled 1 247 Poll 15 s 0 disable...

Page 48: ...on file Note Once the BriteSpot Plus has been configured it is advised that the configuration file be downloaded should the settings need to be restored in the future Figure 51 Datalog Web Page Table Q Datalog Web Page Parameter Default Value Range Options Log Interval 10 minutes Any Integer xii Time Configuration The time configuration page Figure 52 can be accessed from the navigation bar at the...

Page 49: ...s latching non latching and the sources for the alarm Fields can be edited using the edit and arrow buttons Save must be selected after making any changes for them to be stored Figure 54 Alarms Settings Screen b Relay Settings The relay settings screen Figure 55 allows the user to edit which alarms will trigger the relay whether it is triggered by a warning or alarm state and whether the relay is ...

Page 50: ... No Errors 1 Optical Probe Not Detected broken or not connected 2 Optical Signal Too Weak 4 Temperature Out of Range 8 BriteSpot Module is Still Initializing 0x7FFF BriteSpot Module Error 2 Alarm Registers The BriteSpot Plus alarms have 18 associated registers which are described in the MODBUS memory map Appendix D The first six registers indicate alarm type whether the alarm is latching or not wa...

Page 51: ...arm Data Input Register Address Name Dec Hex Binary 30114 Alarm Channel Low 64 0x 0040 0b 0000 0000 0100 0000 30115 Alarm Channel Mid 1 1 0x 0001 0b 0000 0000 0000 0001 30116 Alarm Channel Mid 2 0 0x 0000 0b 0000 0000 0000 0000 In the case above the bits that are set indicate that BriteSpot channels 7 and 17 have exceeded the alarm threshold b Relay Output The BriteSpot Plus conversion module is e...

Page 52: ...o the factory configuration In such situations perform the following reset procedure 1 Navigate to the settings page of the UI 2 Select Reboot and press enter 3 Once the unit begins to reboot hold down the left most two buttons 4 Upon reboot there will be two beeps indicating the unit was restored to its factory settings successfully Note Restoring to factory settings will erase all user alarm set...

Page 53: ...8 Once all four buttons are flashing the unit has entered bootloader mode Figure 58 Entering Bootloader Mode Hold this button 4 Start the previously installed Powell bootloader application as shown in Figure 59 Figure 59 Starting Bootloader Application 5 Browse to and select the firmware hex file Figure 60 Figure 60 Select hex File 6 Click Program the device will be programmed with the selected fi...

Page 54: ...y be disconnected from the unit 7 If programming fails the software will display one of the messages in Figure 62 Figure 62 Firmware Programming Failure Should this occur power cycle the unit and begin the firmware upgrade process again from step 2 G Cleaning Should the window or bezel become excessively dirty it should carefully be wiped clean with a damp cloth The rear of the device does not req...

Page 55: ...temperature e Repeat the process above until all fibers have been properly identified and marked 2 Problem BriteSpot indicator LEDs remain red optical signal too low a Determine if the problem is related to the fiber optic probe or the optical connection port by moving the probe in question to another port that has been determined to work If the probe functions in the test port then the original o...

Page 56: ...41 BriteSpot Plus Appendix A Mechanical Dimensions and Mounting Figure 63 Suggested Mounting Pattern Keep out area for mounting screws on back of panel 1 4 DIN Cutout 92 0 3 62 in 92 0 3 62 in Suggested Mounting Pattern 1 1 10 0 39 in All Sides ...

Page 57: ...Powered by Safety 47 Appendix A 01 4IB 48041 Figure 64 10250 BSPL 18C1P1E0X0 Dimensions ...

Page 58: ...Powered by Safety 48 Appendix A 01 4IB 48041 BriteSpot Plus Figure 65 10251 BSPL 09C1P E0X0 Dimensions ...

Page 59: ...net 10 100 Orange 100 Mbit Mode Off 10 Mbit Mode f Auxiliary Power Green Auxiliary 12V Available Off Auxiliary 12V Unavailable g 485 Local Slave Flashing Green Receiving Data Flashing Red Transmitting Data h RMT Master Flashing Green Receiving Data Flashing Red Transmitting Data COM 1 has 3 interface ports with various applications a Ethernet Port MODBUS TCP Web Interface b Terminals 1 5 RS 485 2 ...

Page 60: ...t 1827732 2 12 12V of auxiliary power 22 Twisted Shielded 3 A RS 485 A 22 Twisted Shielded 4 B RS 485 B 22 Twisted Shielded 5 Ch Shield 22 Twisted Shielded 6 A RS 485 A 22 Twisted Shielded Typical RS 485 2 wire Belden 3105A cable or similar Replacement connector Phoenix Contact part 1827716 7 B RS 485 B 22 Twisted Shielded 8 Iso Shield 22 Twisted Shielded Figure 67 COM Card 1 Wiring Diagram 1 2 3 ...

Page 61: ...ing Supplied Off No Power is Being Supplied PWR 1 has two interface ports with the following applications a Terminals 1 6 Relay Output b Terminal 7 9 Input Power Table AA PWR 1 Wiring Recommendations Terminal Number Name Function Wire Gauge Wire Type Replacement Connector 1 2 RLY1 Relay 1 dry contacts normally open 22 SIS VW 1 Phoenix Contact part 1805343 3 4 RLY2 Relay 2 dry contacts normally ope...

Page 62: ...y 52 Appendix C 01 4IB 48041 BriteSpot Plus Figure 69 PWR Card 1 Wiring Diagram 1 2 3 4 5 6 7 8 9 Chassis Ground Earth RLY1 RLY2 RLY3 POWER IN Line Neutral Relay 2 dry contacts Relay 3 dry contacts Relay 1 dry contacts ...

Page 63: ...Input High byte is Month Low byte is Day 0 0 65535 N A 30014 15 Expansion Card Manufacture Year R Input Year since 2000 0 0 65535 N A 30015 16 Expansion Card HW P N R Input Expansion Card Part Number 0 0 65535 N A 30016 17 Expansion Card FW Rev R Input Expansion Card FW Revision 0 0 65535 N A 30017 18 System Time Year R Input Device Years from RTC N A 2000 2099 N A 30018 19 Month R Input Device Mo...

Page 64: ... R Input Bit mask of source channels in alarm condition Bits 32 47 N A 0 65535 N A 30116 117 Alarm Channel High R Input Bit mask of source channels in alarm condition Bits 48 63 N A 0 65535 N A 30117 118 Alarm Slot 2 30120 to 30137 Alarm Type R Input Alarm Type 0 0 2 1 N A 30120 121 0 Disabled 1 Absolute Temperature 2 Absolute Current Latching R Input Latching Alarm 0 0 1 N A 30121 122 0 Non Latch...

Page 65: ...ut Bit mask of source channels in alarm condition Bits 32 47 N A 0 65535 N A 30156 157 Alarm Channel High R Input Bit mask of source channel in alarm condition Bits 48 63 N A 0 65535 N A 30157 158 Alarm Slot 4 30160 to 30177 Alarm Type R Input Alarm Type 0 0 1 2 N A 30160 161 0 Disabled 1 Absolute Temperature 2 Absolute Current Latching R Input Latching Alarm 0 0 1 N A 30161 162 0 Non Latching 1 L...

Page 66: ...2 R Input Bit mask of source channels in alarm condition Bits 32 47 N A 0 65535 N A 30196 197 Alarm Channel High R Input Bit mask of source channel in alarm condition Bits 48 63 N A 0 65535 N A 30197 198 Alarm Slot 6 30200 to 30217 Alarm Type R Input Alarm Type 0 0 1 2 N A 30200 201 0 Disabled 1 Absolute Temperature 2 Absolute Current Latching R Input Latching Alarm 0 0 1 N A 30201 202 0 Non Latch...

Page 67: ...ut Bit mask of source channels in alarm condition Bits 32 47 N A 0 65535 N A 30236 237 Alarm Channel High R Input Bit mask of source channel in alarm condition Bits 48 63 N A 0 65535 N A 30237 238 Alarm Slot 8 30240 to 30257 Alarm Type R Input Alarm Type 0 0 1 2 N A 30240 241 0 Disabled 1 Absolute Temperature 2 Absolute Current Latching R Input Latching Alarm 0 0 1 N A 30241 242 0 Non Latching 1 L...

Page 68: ...to 30329 Status 1 R Input Status of Ch 1 N A 0x0000 0x000F 7FFF N A 30312 313 0 The Channel is good 1 Optical probe not detected 2 Optical signal too weak 4 Temperature out of range 8 BriteSpot module is still initializing 0x7FFF BriteSpot module error Status 2 R Input Status of Ch 2 N A 0x0000 0x000F 7FFF N A 30313 314 Status 3 R Input Status of Ch 3 N A 0x0000 0x000F 7FFF N A 30314 315 Status 4 ...

Page 69: ...p 30335 336 Temp C 7 R Input Temperature in C of Ch 7 N A 50 200 999 0x7FFF Temp 30336 337 Temp C 8 R Input Temperature in C of Ch 8 N A 50 200 999 0x7FFF Temp 30337 338 Temp C 9 R Input Temperature in C of Ch 9 N A 50 200 999 0x7FFF Temp 30338 339 Temp C 10 R Input Temperature in C of Ch 10 N A 50 200 999 0x7FFF Temp 30339 340 Temp C 11 R Input Temperature in C of Ch 11 N A 50 200 999 0x7FFF Temp...

Page 70: ... N A 0 10 0x7FFF N A 30362 363 Fib Power 16 R Input Fiber Power of Ch 16 N A 0 10 0x7FFF N A 30363 364 Fib Power 17 R Input Fiber Power of Ch 17 N A 0 10 0x7FFF N A 30364 365 Fib Power 18 R Input Fiber Power of Ch 18 N A 0 10 0x7FFF N A 30365 366 EcoVisor 1 Environmental Equipment Monitor 30400 to 30408 Serial Number Low Word R Input EcoVisor Serial Number Low N A 0 65535 N A 30400 401 Serial Numb...

Page 71: ...t R Input MCS HW Part Number 10204 0 65535 N A 30502 503 FW Rev R Input MCS Firmware Revision N A 0 65535 N A 30503 504 CT Secondary R Input Current Transformer Secondary Turns N A 0 65535 N A 30504 505 CT Primary R Input Current Transformer Primary Turns 1 0 65535 N A 30505 506 RMS Current mA R Input Secondary RMS Current N A 0 20000 mA 30506 507 RMS Current Primary R Input Primary RMS Current N ...

Page 72: ...ord R Input MCS Serial Number High N A 0 65535 N A 30551 552 HW Part R Input MCS HW Part Number 10204 0 65535 N A 30552 553 FW Rev R Input MCS Firmware Revision N A 0 65535 N A 30553 554 CT Secondary R Input Current Transformer Secondary Turns N A 0 65535 N A 30554 555 CT Primary R Input Current Transformer Primary Turns 1 0 65535 N A 30555 556 RMS Current mA R Input Secondary RMS Current N A 0 20...

Page 73: ...Center 2 Open the Ethernet Connection or local Area Connection 3 Open Properties From the list select Internet Protocol Version 4 and click Properties This will open a dialog where the IP address can be set 4 The first three numbers separated by periods of the IP address must match those of the BriteSpot Plus 192 168 1 by default 5 The last number of the IP address must be different from that of t...

Page 74: ...ms Inc Service Division Houston 7232 Airport Blvd Houston TX 77061 Tel 800 480 7273 powellind com info powellind com 2006 Powell Industries Inc All rights reserved Fiber Optic Temperature Monitoring System 01 4IB 48041 BriteSpot Plus June 2019 ...

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