Poulan Pro PP800EPS24 Owner'S Manual Download Page 29 | Manualshive

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NOTE:

All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT:

Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

KEY PART

NO. NO.

DESCRIPTION

REPAIR PARTS SNOW THROWER - MODEL NUMBER PP800EPS24 (96198003900)
HANDLES

10

10

10

1

2

3

4

5

5

6

7

9

8

01.12.001-E

1

180480

IMPELLER ROD

2

405740

TRACTION ROD

3

180445

SHIFTER ROD TOP

4

187716

SHIFTER ROD BOTTOM

5

180447

SPRING SLEEVE

6

178669

IMPELLER SPRING

7

180926

TRACTION SPRING

8

72270505

CARRIAGE BOLT 5/16-18 X .75

9

155377

NUT 5/16-18

10

169675

RETAINER

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Summary of Contents for PP800EPS24

Page 1: ...WER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in seriou...

Page 2: ...machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel drives walk...

Page 3: ...s in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow th...

Page 4: ...t 3 Removethetwo 2 screwssecuringtheaugerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the...

Page 5: ...ner spring TRACTION DRIVE CONTROL ROD DRIVE CONTROL BRACKET RETAINER SPRING TRACTION DRIVE CONTROL LEVER Fig 4 TRACTION DRIVE CONTROL ROD VINYL SLEEVE Fig 3 PLASTIC TIE NOTE The multi wrench may be us...

Page 6: ...AUGER CONTROL ROD CONTROL ARM VINYL SLEEVE LOOP OPENING UP Fig 5 INSTALL DISCHARGE CHUTE CHUTE ROTATOR HEAD See Fig 7 NOTE The multi wrench provided in your parts bag may be used to install the chute...

Page 7: ...ote cable bracket to discharge chute with 5 16 18 carriage bolt and 5 16 18 locknut as shown Tighten securely 2 Install remote cable eyelet to chute deflector with 1 4 20 shoulder bolt and 1 4 20 lock...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...Recoil auxiliary starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine ON OFF switch used to STOP the engine...

Page 10: ...including startup WARNING If the discharge chute or augerbecomeclogged shut offengine andwaitforallmovingpartstostop Use the clean out tool NOT YOUR HANDS to unclog the chute and or auger TheDIRECTIO...

Page 11: ...the snow thrower is controlled by the traction drive control lever located on the left side handle Squeezetractiondrivecontrollevertohandletoengage the drive system Release traction drive control lev...

Page 12: ...s the fuel system should be emptied before storage of 30 days or longer Empty the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season SeeS...

Page 13: ...priming is not necessary NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5...

Page 14: ...e schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFO...

Page 15: ...tact with plug 2 Clean area around drain plug 3 Remove drain plug and drain oil in a suitable container 4 Install drain plug and tighten securely 5 Wipe off any spilled oil from snow thrower and engin...

Page 16: ...econnect spark plug wire to spark plug IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in t...

Page 17: ...ervice center department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construc tion and should be rep...

Page 18: ...eeds adjusting contact a qualified service center which has proper equipment and experience to make any necessary adjustments TO ADJUST CABLE TENSION See Fig 23 Adjust cable tension by turning the adj...

Page 19: ...system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the...

Page 20: ...les or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Wate...

Page 21: ...hrower and void your warranty KEY PART NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PP800EPS24 96198003900 AUGER HOUSING IMPELLER ASSEMBLY KEY PART NO NO DESCRIPTION 1 2 3 5x 4 5x 01 07 001 A...

Page 22: ...inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 10 11 11 11 11 1 2...

Page 23: ...CLEAN OUT TOOL 8 405400 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 427942 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 427145 IMPELLER HUB 14 427154 IMPELLER SLEEVE 15 73900600...

Page 24: ...eplacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 174762X431 SKID PLATE LH 2 178777X431 SKID PLATE RH 3 72270506 CARRIAGE BOLT 5 16 18 X 75 4 75115...

Page 25: ...DEFLECTOR WELDMENT 3 420673 DEFLECTOR CONTROL ASSEMBLY 4 420325 DEFLECTOR SEAL 5 414280 KNOB BLACK 6 128415 POP RIVET 7 17501010 SCREW 10 24 X 625 8 430324 CHUTE SNOW SHIELD 9 419822X431 SHIELD RETAIN...

Page 26: ...OWER MODELNUMBER PP800EPS24 96198003900 CONTROL PANEL CHUTE 1 2 01 15 009 A 1 421249 STEER CABLE 2 74041024 SCREW 10 24 X 1 50 KEY PART NO NO DESCRIPTION 1 2 2 3 4 5 6 7 01 09 010 B 1 428272 LEVER CAB...

Page 27: ...R PP800EPS24 96198003900 HANDLES 1 2 3 4 5 5 6 6 7 7 8 8 8 9 9 01 08 003 A 1 419800X431 PLOW HANDLE LH 2 419801X431 PLOW HANDLE RH 3 196944X431 PANEL BRACKET LH 4 196943X431 PANEL BRACKET RH 5 199513...

Page 28: ...S24 96198003900 HANDLES KEY PART NO NO DESCRIPTION 01 08 002 G 10 11 1 2 3 4 5 6 7 7 9 9 8 8 12 12 13 13 14 14 1 412683X431 CONTROL PANEL 2 424517X431 CONTROL LEVER LH 3 424516X431 CONTROL LEVER RH 4...

Page 29: ...nd void your warranty KEY PART NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PP800EPS24 96198003900 HANDLES 10 10 10 1 2 3 4 5 5 6 7 9 8 01 12 001 E 1 180480 IMPELLER ROD 2 405740 TRACTION ROD...

Page 30: ...NO NO DESCRIPTION REPAIRPARTS SNOWTHROWER MODELNUMBER PP800EPS24 96198003900 HANDLES 1 2 3 4 5 6 01 08 007 B 1 412675X431 INTERLOCK SPRING 2 414572 INTERLOCK CAM 3 178831 TORSION SPRING 4 169675 RETA...

Page 31: ...age your snow thrower and void your warranty REPAIRPARTS SNOWTHROWER MODELNUMBER PP800EPS24 96198003900 DRIVE 1 404923 AXLE ASSEMBLY assy of 1a 1b 1a 404307 AXLE SHAFT 1b 184206 ROLL PIN 3 16 X 1 50 2...

Page 32: ...Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 9 9 11 11 11 1 2 3 21 5 6 12 13 14 15 20 15 16 17 10 9 8 7 23 19 53...

Page 33: ...RETAINER 16 427542 CONTROL SHAFT 17 402568 CLUTCH ROD 18 169675 RETAINER 19 401732 SHIFTER YOKE 20 402310 PIVOT ROD 21 12000036 RETAINER 22 402878 RETURN SPRING 23 751153 NUT 5 16 18 24 408981 BEARIN...

Page 34: ...er O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty B S ENGINE 12A114 1204 EA 1 418694X428 FRAME 2 150406 BOLT 3 8 16 3 428867 SCREW 5 16 18...

Page 35: ...IMPELLER BELT 2 419744 TRACTION BELT 3 423723X431 IDLER ARM BRACKET 4 180523 IDLER PULLEY 5 426589 NUT 5 16 18 6 74780524 SCREW 5 16 18 X 1 50 7 423990X431 IDLER BRACKET 8 428867 SCREW 5 16 18 X 625 9...

Page 36: ...damage your snow thrower and void your warranty REPAIR PARTS SNOWTHROWER MODELNUMBER PP800EPS24 96198003900 WHEELS KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 2 01 06 017 A 1 432333X421 WH...

Page 37: ...ER 5 182466 RETAINER RING 6 187622 WHEEL LOBE 7 194941 CLUTCH SLIDE 8 179139 SPRING 9 189282 SQUARE KEY 10 194940 AXLE LOBE 11 174697 THRUST WASHER 12 193506X431 STEERING YOKE 13 179148X431 STEERING B...

Page 38: ...our warranty 1 1 2 2 3 01 14 012 A 4 4 1 180445 SHIFTER ROD TOP 2 187716 SHIFTER ROD BOTTOM 3 72270505 CARRIAGE BOLT 5 16 18 X 75 4 155377 NUT 5 16 18 01 14 003 B 10 11 1 2 3 4 5 6 7 9 8 12 1 198563 P...

Page 39: ...do so could be hazardous damage your snow thrower and void your warranty REPAIRPARTS SNOWTHROWER MODELNUMBER PP800EPS24 96198003900 DECALS 1 181037 DECAL DANGER 3 181035 DECAL DANGER DEFLECTOR 4 1810...

Page 40: ...ty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this...

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