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Operating instructions

G3G146-AB54-01

Translation of the original operating instructions

ebm-papst Mulfingen GmbH & Co. KG

Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com

CONTENTS

1. SAFETY REGULATIONS AND NOTES

1

1. SAFETY REGULATIONS AND NOTES

Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.

1.1 Levels of hazard warnings

1

1.1 Levels of hazard warnings

These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:

DANGER

Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.

CAUTION

Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.

NOTE

A potentially harmful situation can occur and, if not avoided, can
lead to property damage.

1.2 Staff qualification

1

1.2 Staff qualification

Only specialised electrical personnel may install the device, perform the
test run and work on the electrical system.
Only trained and authorised specialist personnel are permitted to
transport, unpack, assemble, operate or maintain the device, or to use it
in any other manner.

1.3 Basic safety rules

1

1.3 Basic safety rules

Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:

;

Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.

1.4 Electrical voltage

1

1.4 Electrical voltage

;

Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.

;

Replace loose connections and defective cables immediately.

DANGER
Electrical load on the device

Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically

charged device.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

2

1.5 Safety and protective functions

2

1.6 Electromagnetic radiation

2

1.7 Mechanical movement

2

1.8 Emission

2

1.9 Hot surface

2

1.10 Storage

2

1.11 Disposal

3

2. PROPER USE

4

3. TECHNICAL DATA

4

3.1 Product drawing

5

3.2 Nominal data

5

3.3 Technical features

5

3.4 Mounting data

5

3.5 Transport and storage conditions

5

3.6 Electromagnetic compatibility

6

4. CONNECTION AND START-UP

6

4.1 Connecting the mechanical system

6

4.2 Connecting the electrical system

6

4.3 Connection of the cables

7

4.4 Connection screen

8

4.5 Checking the connections

8

4.6 Switch on device

8

4.7 Switching off the device

8

5. INTEGRATED PROTECTIVE FUNCTIONS

9

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE

CAUSES AND REMEDIES

9

6.1 Cleaning

9

6.2 Safety test

Item no. 50962-5-9970 · Revision 72864 · Release 2011-02-18 · Page 1 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for G3G146-AB54-01

Page 1: ...ised specialist personnel are permitted to transport unpack assemble operate or maintain the device or to use it in any other manner 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards...

Page 2: ...ire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Befo...

Page 3: ...the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Moving air that contains abrasive particles Moving highl...

Page 4: ...sures have the unit mm 1 Connection line AWG18 3 x crimped core end sleeves 2 Control line AWG22 4 x crimped core end sleeves Item no 50962 5 9970 Revision 72864 Release 2011 02 18 Page 4 10 ebm papst...

Page 5: ...0 measuring network Fig 4 TN system 3 5 mA Motor protection Thermal overload protector TOP wired internally Cable exit Variable Protection class I if protective earth is connected by customer Product...

Page 6: ...es are possible Maintain a distance to the power supply line when routing the control lines of the device Ensure a sufficiently large clearance Recommendation clearance 10 cm separate cable routing NO...

Page 7: ...8 0 10 V PWM yellow Control input 0 10 V or PWM electrically isolated 9 Tach white Tach output open collector 1 pulse per revolution electrically isolated 11 10V max 1 1 mA red Voltage output 10 V ma...

Page 8: ...he device by changing the input signal 4 7 Switching off the device Switching off the device during operation Switch on the device via the control input Do not switch the motor e g in cyclic operation...

Page 9: ...tector responded Allow motor to cool off locate and rectify cause of error if necessary cancel restart lock out Overtemperature of electronics motor Insufficient cooling Improve cooling Let the device...

Page 10: ...eplace wires Check the ball bearings to ensure they are quiet can move easily and are free of play Manual check by turning the rotor in shut off state At least every 6 months Replace device in case of...

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