Poulan Pro 96192001100 Owner'S Manual Download Page 26 | Manualshive

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REPAIR PARTS

SNOW THROWER - - MODEL NO.

PP8527ES

(96192001100)

DRIVE

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Summary of Contents for 96192001100

Page 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attac...

Page 4: ...parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts b...

Page 5: ...FIG 1 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pi...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...ndle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFET...

Page 9: ...HOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise S...

Page 10: ...re engaged the traction drive control lever will lock the auger control lever in the engaged position This will allow you to release your right hand from the handle and adjust the discharge chute dire...

Page 11: ...and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Mainte...

Page 12: ...ois ture on the engine To avoid possible freeze up of the starter proceed as fol lows ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole g...

Page 13: ...LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain prop...

Page 14: ...cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS section...

Page 15: ...w1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark...

Page 16: ...wly raises handles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 11 Bring snow thrower co...

Page 17: ...engine does not operate properly due to suspected carburetor problems take your snow thrower to a qualified service center Empty the fuel tank by starting the engine and letting it run until the fuel...

Page 18: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Page 19: ...19 SERVICE NOTES...

Page 20: ...P8527ES 96192001100 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 30 31 19 19 55 22 18 26...

Page 21: ...hrust 1 28 198636 Bolt Shear 29 174762X479 Skid Plate LH 30 405977X421 Auger Assembly RH 31 405976X421 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 17...

Page 22: ...22 REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 CONTROL PANEL DISCHARGE CHUTE 1 2 6 7 4 5 6 8 8 19 2 2 26 28 27 27 25 20 29 14 3 31 30 18 17 10 15 12 21 9 16 14 13...

Page 23: ...14 179246 Washer Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 183333 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 1...

Page 24: ...REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 HANDLES 32 31 32 30 31 10 11 15 23 22 27 27 22 11 15 7 6 2 5 5 1 4 4 4 4 8 28 28 9 18 19 26 24 24 25 5 5 12 12 13 15 48 47 16 17 16 17 15 14 49...

Page 25: ...8 16 19131316 Washer Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 180481 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643X479 Handle Tube Lower 24 180447 Sleeve...

Page 26: ...NOW THROWER MODEL NO PP8527ES 96192001100 DRIVE 4 4 4 1 2 5 5 1 2 1 20 21 17 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 1 2 5 5 8 9 10 6 41 14 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30...

Page 27: ...ad 5 16 18 x 7 8 22 85179 Retainer Hairpin 23 180135 Spring Bias 24 180081 Gear Axle 58 Teeth 25 178695 Pin Pivot Lever 26 197763 Plate Assembly Drive 27 188226 Shaft Axle 28 197764 Shaft Short Hex 29...

Page 28: ...EL NO PP8527ES 96192001100 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 1 3 4 6 7 8 9 12 13 15 27 26 25 24 18 7 20 14 47 47 48 46 44 49 50 51 52 35 55 34 33 32 38 36 41 6 37 39 42 43 11 11 44 45 41 30...

Page 29: ...026 Washer Flat 3 8 26 850263 Washer Lock 3 8 KEY PART NO NO DESCRIPTION 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30 178830 Cov...

Page 30: ...30 REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 WHEELS DECALS 3 2 4 4 5 5 6 6 4 4 1 2 5 3 1 4 2 1 7 6 8 9...

Page 31: ...er 2 406011 Decal Poulan Pro 8 5 HP 27 3 198524 Decal Danger Deflector 4 198527 Decal Danger 5 406192 Decal Poulan Pro 6 198525 Decal Instruction 7 198522 Decal Traction Lever 8 195822 Decal Auger Lev...

Page 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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