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11

TO ADJUST SKID PLATES (See Fig. 17)

NOTE: The wrench provided in your parts bag may be used 
to adjust the skid plates.

Skid plates are located on each side of the auger housing 
and adjust the clearance between the scraper bar and the 
ground surface. Adjust skid plates evenly to proper height 
for current surface conditions. For removal of snow in 
normal con di tions, such as a paved driveway or side walk, 
place skid plates in the highest position (lowest scraper 
clear ance) to give a 1/8" clearance between the scraper 
bar and the ground.  Use a middle position if the surface 
to be cleared is uneven.

NOTE: It is not recommended to operate the snow thrower 
over gravel or rocky surfaces. Objects such as gravel, rocks 
or other debris, can easily be picked up and thrown by the 
impeller, which can cause serious personal injury, property 
dam age or damage to the snow thrower. 

•      If snow thrower must be operated over gravel surface, 

use extra caution and be sure skid plates are adjusted 
to lowest (highest scraper clear ance) position.

1.    Shut off engine and wait for all moving parts to stop.

2.   Adjust skid plates by loosening the rear 1/2" hex nut 

only, then moving skid plate to desired position. Be sure 
both plates are adjusted evenly. Tighten securely.

SKID PLATE

LOW POSITION (HIGH GROUND CLEAR ANCE)

1/2" HEX NUT

HIGH POSITION
(LOW GROUND
CLEARANCE)

AUGER 

HOUSING

SCRAPER BAR

The scraper bar is not adjustable, but is reversible.  After 
con sid er able use it may become worn.  When it has worn 
almost to the edge of the housing, it can be reversed, 
providing additional service before requiring replacement.  
Replace a dam aged or worn scrap er bar.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

The engine on your snow thrower has been shipped, from 
the factory, already fi lled with oil.

1.    Check engine oil with snow thrower on level ground.

2.    Remove  oil  fi ll cap/dipstick and wipe clean, reinsert 

the dipstick and screw tight, wait for a few seconds, 
remove and read oil level. If necessary, add oil until 
“FULL” mark on dipstick is reached. Do not overfi ll.

•         To change engine oil, see “TO CHANGE ENGINE OIL” 

in the Main te nance sec tion of this manual.

ADD GASOLINE (See Fig. 18)
•      Fill fuel tank to bottom of tank fi ller neck.  Do not over-

fi ll.  Use fresh, clean, regular unleaded gasoline with 
a minimum of 87 octane.  Do not mix oil with gasoline.  
Purchase fuel in quan ti ties that can be used within 30 
days to assure fuel freshness.

FIG. 17

OPERATION

WARNING:  Wipe off any spilled oil or 
fuel.  Do not store, spill or use gasoline 
near an open fl ame.

CAUTION:  Alcohol blended fuels (called 
gas o hol or using ethanol or methanol) can at-
tract moisture which leads to separation and 
for ma tion of acids dur ing storage.  Acidic gas 
can damage the fuel system of an engine while 
in storage.  To avoid engine problems, the fuel 
system should be emptied be fore stor age of 
30 days or longer.  Drain the gas tank, start 
the engine and let it run until the fuel lines 
and carburetor are empty.  Use fresh fuel next 
season.  See Storage In struc tions for ad di tion al 
information.  Never use engine or car bu re tor 
cleaner products in the fuel tank or per ma nent 
damage may occur.

ENGINE OIL

FILL CAP / 

DIPSTICK

FUEL SHUT-

OFF VALVE

PRIM ER

SAFETY 
IG NI TION 
KEY

THROT TLE

CHOKE CONTROL

STARTER BUTTON

RECOIL 
STARTER 
HANDLE

GAS O LINE 

FILLER CAP

NOTE:  ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.  

ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.

POWER CORD PLUG

FIG. 18

TO START ENGINE 
•      Be sure fuel shut-off valve is in the OPEN position.

Your snow thrower engine is equipped with both a 120 Volt 
A.C. electric starter and a recoil starter.  The electric starter 
is equipped with a three-wire power cord and plug and is 
designed to operate on 120 Volt A.C. household current.

•     Be sure your house is a 120 Volt A.C. three-wire 

ground ed system.  If you are uncertain, consult a 
li censed electrician.

WARNING: Do not use the electric 
start er if your house is not a 120 Volt 
A.C. three-wire grounded system.  Se-
 ri ous per son al injury or damage to your 
snow thrower could result.

Summary of Contents for 96192001100

Page 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attac...

Page 4: ...parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts b...

Page 5: ...FIG 1 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pi...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...ndle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFET...

Page 9: ...HOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise S...

Page 10: ...re engaged the traction drive control lever will lock the auger control lever in the engaged position This will allow you to release your right hand from the handle and adjust the discharge chute dire...

Page 11: ...and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Mainte...

Page 12: ...ois ture on the engine To avoid possible freeze up of the starter proceed as fol lows ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole g...

Page 13: ...LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain prop...

Page 14: ...cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS section...

Page 15: ...w1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark...

Page 16: ...wly raises handles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 11 Bring snow thrower co...

Page 17: ...engine does not operate properly due to suspected carburetor problems take your snow thrower to a qualified service center Empty the fuel tank by starting the engine and letting it run until the fuel...

Page 18: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Page 19: ...19 SERVICE NOTES...

Page 20: ...P8527ES 96192001100 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 30 31 19 19 55 22 18 26...

Page 21: ...hrust 1 28 198636 Bolt Shear 29 174762X479 Skid Plate LH 30 405977X421 Auger Assembly RH 31 405976X421 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 17...

Page 22: ...22 REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 CONTROL PANEL DISCHARGE CHUTE 1 2 6 7 4 5 6 8 8 19 2 2 26 28 27 27 25 20 29 14 3 31 30 18 17 10 15 12 21 9 16 14 13...

Page 23: ...14 179246 Washer Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 183333 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 1...

Page 24: ...REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 HANDLES 32 31 32 30 31 10 11 15 23 22 27 27 22 11 15 7 6 2 5 5 1 4 4 4 4 8 28 28 9 18 19 26 24 24 25 5 5 12 12 13 15 48 47 16 17 16 17 15 14 49...

Page 25: ...8 16 19131316 Washer Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 180481 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643X479 Handle Tube Lower 24 180447 Sleeve...

Page 26: ...NOW THROWER MODEL NO PP8527ES 96192001100 DRIVE 4 4 4 1 2 5 5 1 2 1 20 21 17 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 1 2 5 5 8 9 10 6 41 14 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30...

Page 27: ...ad 5 16 18 x 7 8 22 85179 Retainer Hairpin 23 180135 Spring Bias 24 180081 Gear Axle 58 Teeth 25 178695 Pin Pivot Lever 26 197763 Plate Assembly Drive 27 188226 Shaft Axle 28 197764 Shaft Short Hex 29...

Page 28: ...EL NO PP8527ES 96192001100 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 1 3 4 6 7 8 9 12 13 15 27 26 25 24 18 7 20 14 47 47 48 46 44 49 50 51 52 35 55 34 33 32 38 36 41 6 37 39 42 43 11 11 44 45 41 30...

Page 29: ...026 Washer Flat 3 8 26 850263 Washer Lock 3 8 KEY PART NO NO DESCRIPTION 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30 178830 Cov...

Page 30: ...30 REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 WHEELS DECALS 3 2 4 4 5 5 6 6 4 4 1 2 5 3 1 4 2 1 7 6 8 9...

Page 31: ...er 2 406011 Decal Poulan Pro 8 5 HP 27 3 198524 Decal Danger Deflector 4 198527 Decal Danger 5 406192 Decal Poulan Pro 6 198525 Decal Instruction 7 198522 Decal Traction Lever 8 195822 Decal Auger Lev...

Page 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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