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15

CAUTION: Do not substitute. Use only original 
equip ment capscrew/shear bolts as sup plied 
with your snow thrower.

4.    Connect spark plug wire to spark plug.

WARNING: To avoid serious injury, before performing any service or ad just ments:

1.  Be sure throttle is in STOP position.
2.  Remove safety ignition key.
3.  Make sure the augers and all mov ing parts have completely stopped.
4.  Disconnect spark plug wire from spark plug and place wire where it can not contact plug.

SERVICE AND ADJUSTMENTS

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See “TO ADJUST SKID PLATES” and “SCRAPER BAR” 
in the Operation section of this manual.

CHUTE DEFLECTOR

The chute defl ector, attached to the top of the discharge 
chute, is provided to direct discharging snow away from 
the operator. If the defl ector becomes damaged, it should 
be re placed.

WARNING: To avoid serious injury, 
nev er operate your snow thrower with 
the defl ector removed or damaged.

•         To change direction and/or distance snow is dis charged, 

see “TO CONTROL SNOW DISCHARGE” in the Op-
 er a tion section of this manual.

SHEAR BOLTS (See Fig. 19)

AUGER SHEAR BOLTS

Both right and left-hand augers are secured to the auger 
shaft with a shoulder/shear bolt and hex nut. Should a for-
eign object or ice become lodged in the augers, the shear 
bolts are designed to break, preventing damage to any 
other com po nents. If one or both augers do not turn when 
auger control lever is engaged, check to see if one or both 
of the bolts have sheared. To replace the shear bolts:

1.   Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

2.    Disconnect spark plug wire from spark plug and place 

wire where it cannot come in contact with plug.

3.      Align hole in auger hub with hole in auger shaft and install 

a new 1/4-20 x 2" shoulder/shear bolt and spacer. Install
1/4-20 lock nut and tighten securely.

CAUTION: Do not sub sti tute. Use only original 
equip ment shear bolts as sup plied with your 
snow thrower.

4.    Connect spark plug wire to spark plug.

IMPELLER SHEAR BOLTS

The impeller is secured to the impeller shaft with two (2) 
capscrew/shear bolts and hex nuts. Should a foreign object 
or ice become lodged in the impeller, the capscrews are 
de signed to break, preventing damage to any other com-
 po nents. If impeller does not turn when auger control lever 
is engaged, check to see if the capscrews have sheared. 
To replace the capscrew/shear bolts:

1.   Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

2.    Disconnect spark plug wire from spark plug and place 

wire where it cannot come in contact with plug.

3.    Align holes in impeller hub with holes in impeller shaft 

and install two (2) new 1/4-20 x 1-5/8" capscrew/shear 
bolts. Install 1/4-20 locknuts and tighten securely.

BELT COVER

SCREWS

FRAME

FIG. 20

TO REMOVE BELT COVER (See Fig. 20)
1.    Remove the two screws securing belt cover to frame.

2.    Remove belt cover.

•      Replace belt cover by installing cover and screws and 

tighten securely.

TO REPLACE BELTS (See Fig. 21)

The auger and traction drive belts are not adjustable. If the 
belts are damaged or begin to slip from wear, they should 
be replaced. It is recommended that the belt(s) be replaced 
by a qualifi ed service center.

NOTE: It is recommended that both the auger and traction 
drive belt be replaced at the same time.

The V-belts on your snow thrower are of special con struc tion 
and should be replaced by original equipment man u fac tur er 
(OEM) belts avail able from your nearest dealer. Using other 
than OEM belts can cause personal injury or damage to 
the snow thrower.

AUGER SHAFT

1/4-20 x 2

SHOULDER /

SHEAR BOLT

1/4-20 
LOCK NUT

IMPELLER 

SHAFT

1/4-20 x 1-5/8
CAPSCREW / 
SHEAR BOLT

1/4-20
LOCKNUT

IMPELLER HUB

AUGER 

HUB

AUGER HUB

FIG. 19

SPACER

Summary of Contents for 96192001100

Page 1: ...OWER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serio...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...h transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attac...

Page 4: ...parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts b...

Page 5: ...FIG 1 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pi...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...ndle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFET...

Page 9: ...HOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise S...

Page 10: ...re engaged the traction drive control lever will lock the auger control lever in the engaged position This will allow you to release your right hand from the handle and adjust the discharge chute dire...

Page 11: ...and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Mainte...

Page 12: ...ois ture on the engine To avoid possible freeze up of the starter proceed as fol lows ELECTRIC STARTER 1 Connect the power cord to the engine 2 Plug the other end of the power cord into a three hole g...

Page 13: ...LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain prop...

Page 14: ...cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS section...

Page 15: ...w1 4 20x2 shoulder shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark...

Page 16: ...wly raises handles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley 11 Bring snow thrower co...

Page 17: ...engine does not operate properly due to suspected carburetor problems take your snow thrower to a qualified service center Empty the fuel tank by starting the engine and letting it run until the fuel...

Page 18: ...FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbu...

Page 19: ...19 SERVICE NOTES...

Page 20: ...P8527ES 96192001100 AUGER HOUSING IMPELLER ASSEMBLY 6 6 5 9 9 12 7 7 8 6 11 57 10 10 13 4 14 16 15 36 37 50 47 42 42 44 27 27 43 43 46 38 45 41 40 39 34 32 49 19 48 51 33 35 56 30 31 19 19 55 22 18 26...

Page 21: ...hrust 1 28 198636 Bolt Shear 29 174762X479 Skid Plate LH 30 405977X421 Auger Assembly RH 31 405976X421 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 17...

Page 22: ...22 REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 CONTROL PANEL DISCHARGE CHUTE 1 2 6 7 4 5 6 8 8 19 2 2 26 28 27 27 25 20 29 14 3 31 30 18 17 10 15 12 21 9 16 14 13...

Page 23: ...14 179246 Washer Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 183333 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 1...

Page 24: ...REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 HANDLES 32 31 32 30 31 10 11 15 23 22 27 27 22 11 15 7 6 2 5 5 1 4 4 4 4 8 28 28 9 18 19 26 24 24 25 5 5 12 12 13 15 48 47 16 17 16 17 15 14 49...

Page 25: ...8 16 19131316 Washer Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 180481 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643X479 Handle Tube Lower 24 180447 Sleeve...

Page 26: ...NOW THROWER MODEL NO PP8527ES 96192001100 DRIVE 4 4 4 1 2 5 5 1 2 1 20 21 17 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 1 2 5 5 8 9 10 6 41 14 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30...

Page 27: ...ad 5 16 18 x 7 8 22 85179 Retainer Hairpin 23 180135 Spring Bias 24 180081 Gear Axle 58 Teeth 25 178695 Pin Pivot Lever 26 197763 Plate Assembly Drive 27 188226 Shaft Axle 28 197764 Shaft Short Hex 29...

Page 28: ...EL NO PP8527ES 96192001100 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 1 3 4 6 7 8 9 12 13 15 27 26 25 24 18 7 20 14 47 47 48 46 44 49 50 51 52 35 55 34 33 32 38 36 41 6 37 39 42 43 11 11 44 45 41 30...

Page 29: ...026 Washer Flat 3 8 26 850263 Washer Lock 3 8 KEY PART NO NO DESCRIPTION 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assembly Includes Toolbox Cover 30 178830 Cov...

Page 30: ...30 REPAIR PARTS SNOW THROWER MODEL NO PP8527ES 96192001100 WHEELS DECALS 3 2 4 4 5 5 6 6 4 4 1 2 5 3 1 4 2 1 7 6 8 9...

Page 31: ...er 2 406011 Decal Poulan Pro 8 5 HP 27 3 198524 Decal Danger Deflector 4 198527 Decal Danger 5 406192 Decal Poulan Pro 6 198525 Decal Instruction 7 198522 Decal Traction Lever 8 195822 Decal Auger Lev...

Page 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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