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14

MAINTENANCE

AUGER GEAR CASE

•  The gear case was filled with lubricant to the proper 

level at the factory. The only time the lubricant needs 

attention is if service has been performed on the gear 

case.

•  If lubricant is required, use only Ronex ED #1 

grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow 

thrower. The sprockets, hex shafts, drive disc and friction 

wheel require no lubrication. The bearings and bushings 

are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above com po -

nents can cause contamination of the friction 

wheel and damage to the drive system of your 

snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service 

classification SG–SL. Select the oil's SAE viscosity grade 

according to your expected operating temperature.

1.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with plug.

2.  Clean area around drain plug.
3.  Remove drain plug and drain oil in a suitable container.
4.  Install drain plug and tighten securely.
5.  Wipe off any spilled oil from snow thrower and engine.
6.  Install left wheel (if removed for draining oil). Be sure to 

install klick pin into proper hole in wheel axle (See “TO 

REMOVE WHEELS” in the Service and Adjustments 

section of this manual).

7.  Remove oil fill cap/dipstick. Be careful not to allow dirt 

to enter the engine.

8.  Refill engine with oil through oil dipstick tube. Pour 

slowly. Do not overfill. For approximate capacity see 

“PRODUCT SPECIFICATIONS” section of this man u al.

9.  Use gauge on oil fill cap/dipstick for checking level. 

Be sure dipstick cap is tightened securely for accurate 

reading. Keep oil at “FULL” line on dipstick.

10.  Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could cre ate a 

fire haz ard and/or dam age.

SPARK PLUG

Replace spark plug at the beginning of each season or after 

every 100 hours of operation, whichever occurs first.  Spark 

plug type and gap setting are shown in the “PROD UCT 

SPEC I FI CA TIONS” section of this manual.

CLEANING

IMPORTANT:

  For best performance, keep snow thrower 

housing free of any dirt or trash. Clean the outside of your 

snow thrower after each use.

WARNING:  Remove safety ignition key 

and disconnect spark plug wire from 

spark plug.  Place wire where it can not 

come in contact with plug.

• 

Keep finished surfaces/wheels free of gasoline, oil, etc.

•  We do not recommend using a garden hose to clean 

your snow thrower unless the electrical system, muffler 

and carburetor are covered to keep water out. Water 

in engine can result in shortened engine life.

NOTE:

  Although multi-viscosity oils (5W30, 10W30 etc.) 

improve starting in cold weather, these multi-viscosity oils 

will result in increased oil consumption when used above 

32°F.  Check your engine oil level more frequently to avoid 

possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once 

a year if the snow thrower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and 

after each five (5) hours of continuous use. Tighten oil fill 

cap / dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range anticipated before next oil 

change. All oil must meet API service classification SG–SL.
•  Be sure snow thrower is on level surface.
•  Oil will drain more freely when warm.
•  Catch oil in a suitable container.

NOTE:

 The left side wheel may be removed from snow 

thrower for easier access to the oil drain plug and place -

ment of a suitable container. The unit tilted, resting on the 

frame with the left wheel removed, will help drain any oil 

trapped inside the engine. (See “TO REMOVE WHEELS” 

in the Service and Adjustments section of this manual).

Summary of Contents for 421899

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Page 3: ...transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachm...

Page 4: ...bled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all p...

Page 5: ...er spring INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring int...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine Drive speed control lever used to select forward or reverse motion...

Page 9: ...ers the best snow thrower performance TO USE CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a war...

Page 10: ...ge the auger and throw snow Release the auger control lever to stop throwing snow AUGER CONTROL LEVER FIG 13a TO MOVE FORWARD AND BACKWARD See Fig 15 SELF PROPELLING forward and reverse movement of th...

Page 11: ...reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE EN...

Page 12: ...to the OFF posi tion Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the steps abo...

Page 13: ...arefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenan...

Page 14: ...MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whicheve...

Page 15: ...r shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spar...

Page 16: ...nd remove traction drive belt from around pulleys HINT Insert a 3 8 drive ratchet in the ON position into the square hole in idler arm and rotate ratchet clockwise to relieve tension 9 With tension re...

Page 17: ...ethanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the eng...

Page 18: ...eason to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your snow thrower indoors and cover it to protect it from...

Page 19: ...ULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbur...

Page 20: ...er O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 5x 4 5x 01 07 002 A 1 404929X428 AUGER HOUSING 27 2 404932X479 SCRAPER BAR 3 722705...

Page 21: ...uipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 2 1 01 07 018 A 1...

Page 22: ...cement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NO PR8527ES 96192001706 AUGER HOUSING IMPELLER ASSEMBLY 2 EXPLODED 2 10...

Page 23: ...00 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16...

Page 24: ...ure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 6 6 7 8 9 11 11 11 10 01 09 001 A KEY PART NO NO DESCRIPTION 1 404770X428 CHUTE WELDMENT 2 178633X428 DEFLECTO...

Page 25: ...E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 6 6 4 5 01 09 007 A 1 420337 LEVER CABLE ROTATOR ASSEMBLY...

Page 26: ...damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 4 4 5 5 2 3 7 6 01 10 003 B 1 183346 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEAD...

Page 27: ...mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 3 4 4 3 3 01 08 004 B 4 4 KEY PA...

Page 28: ...and void your warranty KEY PART NO NO DESCRIPTION 01 08 002 E 1 4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 4...

Page 29: ...your warranty REPAIR PARTS SNOW THROWER MODEL NO PR8527ES 96192001706 HANDLES 1 3 4 5 6 5 7 8 2 9 10 10 10 01 12 001 B KEY PART NO NO DESCRIPTION 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD...

Page 30: ...Failure to do so could be hazardous damage your snow thrower and void your warranty 01 02 003 D 31 29 28 26 27 26 25 30 24 24 4 41 40 40 3 6 5 76 8 9 76 10 11 12 11 9 9 76 13 37 39 76 36 76 38 76 15...

Page 31: ...8 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 401984X479 SH...

Page 32: ...E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B KEY PART NO NO DESCRIPTION 1 188226 assy of 1a 1b AX...

Page 33: ...m IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 3 01 00 008 B KEY PART NO NO...

Page 34: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO D...

Page 35: ...All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and...

Page 36: ...ment parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 8 6 7 01 14 004 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 198563 POWER CORD 2 1...

Page 37: ...ts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 181037 DECAL DANGER 2 187871 DECAL POULON PRO 8 5 HP 27 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 5...

Page 38: ...38 SERVICE NOTES...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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