background image

15

CAUTION: Do not substitute. Use only original 

equip ment capscrew/shear bolts as sup plied 

with your snow thrower.

4.  Connect spark plug wire to spark plug.  Replace safety 

ignition key.

WARNING: To avoid serious injury, before performing any service or ad just ments:

1.  Be sure throttle is in STOP position.

2.  Remove safety ignition key.

3.  Make sure the augers and all mov ing parts have completely stopped.

4.  Remove safety ignition key and disconnect spark plug wire from spark plug.  Place wire where  

 it 

can 

not contact plug.

SERVICE AND ADJUSTMENTS

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See “TO ADJUST SKID PLATES” and “SCRAPER BAR” 

in the Operation section of this manual.

CHUTE DEFLECTOR

The chute deflector, attached to the top of the discharge 

chute, is provided to direct discharging snow away from 

the operator. If the deflector becomes damaged, it should 

be re placed.

WARNING: To avoid serious injury, 

nev er operate your snow thrower with 

the deflector removed or damaged.

• 

To change direction and/or distance snow is dis charged, 

see “TO CONTROL SNOW DISCHARGE” in the Op -

er a tion section of this manual.

SHEAR BOLTS (See Fig. 18)

AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger 

shaft with a shoulder/shear bolt and hex nut. Should a for-

eign object or ice become lodged in the augers, the shear 

bolts are designed to break, preventing damage to any 

other com po nents. If one or both augers do not turn when 

auger control lever is engaged, check to see if one or both 

of the bolts have sheared. To replace the shear bolts:
1.  Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

2.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with plug.

3.  Align hole in auger hub with hole in auger shaft and install 

a new 1/4-20 x 2" shoulder/shear bolt and spacer. Install

1/4-20 lock nut and tighten securely.

CAUTION: Do not sub sti tute. Use only original 

equip ment shear bolts as sup plied with your 

snow thrower.

4.  Connect spark plug wire to spark plug.  Replace safety 

ignition key.

IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2) 

capscrew/shear bolts and hex nuts. Should a foreign object 

or ice become lodged in the impeller, the capscrews are 

de signed to break, preventing damage to any other com -

po nents. If impeller does not turn when auger control lever 

is engaged, check to see if the capscrews have sheared. 

To replace the capscrew/shear bolts:
1.  Disengage all controls and move throttle control to 

STOP position. Wait for all moving parts to stop.

2.  Remove safety ignition key and disconnect spark plug 

wire from spark plug.  Place wire where it cannot come 

in contact with plug.

3.  Align holes in impeller hub with holes in impeller shaft 

and install two (2) new 1/4-20 x 1-5/8" capscrew/shear 

bolts. Install 1/4-20 locknuts and tighten securely.

BELT COVER

SCREWS

FRAME

FIG. 19

TO REMOVE BELT COVER (See Fig. 19)

1.  Remove the two screws securing belt cover to frame.
2.  Remove belt cover.
• 

Replace belt cover by installing cover and screws and 

tighten securely.

AUGER SHAFT

1/4-20 x 2

SHOULDER /

SHEAR BOLT

1/4-20 

LOCK NUT

IMPELLER 

SHAFT

1/4-20 x 1-5/8

CAPSCREW / 

SHEAR BOLT

1/4-20

LOCKNUT

IMPELLER HUB

AUGER 

HUB

AUGER HUB

FIG. 18

SPACER

TO REPLACE BELTS (See Fig. 20)

The auger and traction drive belts are not adjustable. If the 

belts are damaged or begin to slip from wear, they should 

be replaced. It is recommended that the belt(s) be replaced 

by a authorized service centre/department.

NOTE:

 It is recommended that both the auger and traction 

drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest authorized service 

centre/department. Using other than OEM belts can cause 

personal injury or damage to the snow thrower.

Summary of Contents for 421899

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...hrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing grav...

Page 3: ...transport speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachm...

Page 4: ...bled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all p...

Page 5: ...er spring INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring int...

Page 6: ...thrower were overinflated at the fac tory for shipping purposes Correct and equal tire pressure is important for best snow throwing performance Reduce tire pressure to 14 17 PSI 19 24 5 N m AUGER CONT...

Page 7: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 8: ...additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine Drive speed control lever used to select forward or reverse motion...

Page 9: ...ers the best snow thrower performance TO USE CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a war...

Page 10: ...ge the auger and throw snow Release the auger control lever to stop throwing snow AUGER CONTROL LEVER FIG 13a TO MOVE FORWARD AND BACKWARD See Fig 15 SELF PROPELLING forward and reverse movement of th...

Page 11: ...reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE EN...

Page 12: ...to the OFF posi tion Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the steps abo...

Page 13: ...arefunctioningproperly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenan...

Page 14: ...MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whicheve...

Page 15: ...r shearboltandspacer Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spar...

Page 16: ...nd remove traction drive belt from around pulleys HINT Insert a 3 8 drive ratchet in the ON position into the square hole in idler arm and rotate ratchet clockwise to relieve tension 9 With tension re...

Page 17: ...ethanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the eng...

Page 18: ...eason to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your snow thrower indoors and cover it to protect it from...

Page 19: ...ULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carbur...

Page 20: ...er O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 5x 4 5x 01 07 002 A 1 404929X428 AUGER HOUSING 27 2 404932X479 SCRAPER BAR 3 722705...

Page 21: ...uipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 2 1 01 07 018 A 1...

Page 22: ...cement parts Failure to do so could be hazardous damage your snow thrower and void your warranty REPAIR PARTS SNOW THROWER MODEL NO PR8527ES 96192001706 AUGER HOUSING IMPELLER ASSEMBLY 2 EXPLODED 2 10...

Page 23: ...00 TOOL CLIP 9 73800400 NUT 1 4 20 10 74780426 SCREW 1 4 20 X 625 11 155377 NUT 5 16 18 12 163183 SCREW 5 16 18 X 625 13 19111507 WASHER 14 10040500 LOCKWASHER 5 16 15 74940516 SCREW 5 16 18 X 1 00 16...

Page 24: ...ure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 6 6 7 8 9 11 11 11 10 01 09 001 A KEY PART NO NO DESCRIPTION 1 404770X428 CHUTE WELDMENT 2 178633X428 DEFLECTO...

Page 25: ...E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION 1 2 2 3 6 6 4 5 01 09 007 A 1 420337 LEVER CABLE ROTATOR ASSEMBLY...

Page 26: ...damage your snow thrower and void your warranty KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 4 4 5 5 2 3 7 6 01 10 003 B 1 183346 CONSOLE PANEL 2 178668 HEADLIGHT BEZEL 3 180927 FLOOD HEAD...

Page 27: ...mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 3 4 4 3 3 01 08 004 B 4 4 KEY PA...

Page 28: ...and void your warranty KEY PART NO NO DESCRIPTION 01 08 002 E 1 4 5 6 7 7 8 10 11 14 14 12 13 13 12 2 3 9 9 8 1 412683X479 CONTROL PANEL 2 412681X479 CONTROL LEVER LH 3 412682X479 CONTROL LEVER RH 4 4...

Page 29: ...your warranty REPAIR PARTS SNOW THROWER MODEL NO PR8527ES 96192001706 HANDLES 1 3 4 5 6 5 7 8 2 9 10 10 10 01 12 001 B KEY PART NO NO DESCRIPTION 1 180480 IMPELLER ROD ASSEMBLY 2 405740 TRACTION ROD...

Page 30: ...Failure to do so could be hazardous damage your snow thrower and void your warranty 01 02 003 D 31 29 28 26 27 26 25 30 24 24 4 41 40 40 3 6 5 76 8 9 76 10 11 12 11 9 9 76 13 37 39 76 36 76 38 76 15...

Page 31: ...8 175344 BEARING 29 178613 WHEEL HUB 30 74760514 SCREW 5 16 18 875 31 12000012 RETAINER RING 32 402187 HEX SHAFT 33 401619 CHAIN 34 417234 SPROCKET SHAFT 35 17490408 SCREW 1 4 20 X 50 36 401984X479 SH...

Page 32: ...E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1a 1b 1b 4 3 3 4 5 6 6 7 5 2 01 03 005 B KEY PART NO NO DESCRIPTION 1 188226 assy of 1a 1b AX...

Page 33: ...m IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 4 3 01 00 008 B KEY PART NO NO...

Page 34: ...S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty KEY PART NO NO D...

Page 35: ...All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and...

Page 36: ...ment parts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 2 3 4 5 8 6 7 01 14 004 A KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION 1 198563 POWER CORD 2 1...

Page 37: ...ts Failure to do so could be hazardous damage your snow thrower and void your warranty 1 181037 DECAL DANGER 2 187871 DECAL POULON PRO 8 5 HP 27 3 181035 DECAL DANGER DEFLECTOR 4 181042 DECAL DANGER 5...

Page 38: ...38 SERVICE NOTES...

Page 39: ...39 SERVICE NOTES...

Page 40: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

Reviews: