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WARN® INDUSTRIES 

PAGE 1 

84463A0

INSTALLATION INSTRUCTIONS

ATV Plow Flange Extension Kit

WARN Part  Number:  84462

 

Application:  92100 ProVantage Plow 

 

 

WARNING

 

Always Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.

 

Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips 

can cause eye injury.

 

Always use extreme caution when cutting and trimming during fitting.

 

Always remove jewelry and wear eye protection.

 

Always use appropriate and adequate care in lifting components into place. 

 

Always insure components will remain secure during installation and operation.

 

Always tighten all nuts and bolts securely, per the installation instructions.

 

Always operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with 

blade up.

 

Always plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out 

of control.

 

Never operate the vehicle on slopes greater than 10 degrees with the plow installed.

 

Never stand or ride on the plow.

 

Always stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.

 

Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related 

hardware.

 

Always replace all worn or damaged parts before operating.

 

Never operate this WARN product with damaged or missing parts.

 

Always drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the 

up position can cause the winch to back-drive, causing the plow to work its way down. This may result in the plow 

impacting a stationary object and cause damage to the vehicle and operator injury or death.

 

Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all 

times.

 

Always be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to 

prevent serious damage to the ATV if the plow is raised too high. The plow blade will drop suddenly if the j-bolt 

breaks, so always be sure there are no bystanders when you raise and lower the plow. 

 

Never raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.

 

Always replace a deformed or broken j-bolt with the spare j-bolt included in the kit.

 

INJURY HAZARD

 

Failure to observe these instructions could lead to severe injury or death.

Your safety, and the safety of others, is very important.  To help you make informed decisions about 

safety, we have provided installation and operating instructions and other information on labels and in 

this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible 

to warn you about all potential hazards associated with this product, you must use your own good judg-

ment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT 

DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUC-

TIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid 

personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.  These 

signal words mean:

WARNING  signals  a  hazard  that 

could 

cause  serious  injury  or  death,  if  you  do  not  follow 

recommendations.   CAUTION signals a hazard that 

may 

cause minor to moderate injury, if you do 

not follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to emphasize 

general information worthy of special attention.

Summary of Contents for 84462

Page 1: ...operator injury or death Always drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times Always be aware that the purpose of the j bolt is to break the connection between the plow and the winch to prevent serious damage to the ATV if the plow is raised too high The plow blade will drop suddenly if the j bolt breaks so always be sure there are ...

Page 2: ...d page 2 Torque Specifications page 2 Parts List 3 Installation page 4 6 Maintenance Care page 6 Tools Required Ratchet Sockets 15 16 17mm Wrenches 15 16 17mm Hex Key 6mm Drill 13 32 Drill Bit Torque Specifications Fastener Size Torque lb ft n m M10 31 lb ft 42 N m ...

Page 3: ...nting Bracket A2 84222 1 Right Mounting Bracket A3 84223 1 Left Flange Mounting Bracket A4 84224 1 Right Flange Mounting Bracket A5 84375 1 Rear Bracket B1 81238 6 M10 Flat Head Socket Cap Screw B2 69807 18 M10 Lock Nut B3 22527 8 M10 x 25mm Cap Screw B4 79583 4 M10 x 30mm Flange Head Cap Screw ...

Page 4: ...Remove flanges from push tube See Figure 1 3 Install mounting brackets A1 A2 using M10 flat head fasteners B1 B2 Tighten fasteners See Figure 2 4 Install the flange mounting brackets A3 A4 us ing M10 fasteners B3 B2 Do not tighten at this time See Figure 3 Figure 1 Figure 2 Figure 3 ...

Page 5: ...d the flanges into the plow mount on the vehicle In sert the plow pins Tighten fasteners securing the flanges to the flange mounting brackets A3 A4 Tighten the M10 fasteners securing mounting brackets A1 A2 to the push tube assembly 8 With the flanges still engaged in the plow mount position the plow base to sit level with the ground See figure 5 9 With the plow system sitting level install the M1...

Page 6: ...nd maintenance on the plow plow mount and related hardware may result in vehicle damage and operator injury or death If you are having problems with your plow please follow the steps below 1 Reference the installation instructions for tips or notes 2 Contact the dealer where you purchased the kit 3 Call an authorized WARN Service Center from the warranty sheet included in the kit Please have the f...

Page 7: ...utes les pièces usées ou endommagées avant l utilisation Ne faites jamais fonctionner ce produit WARN avec des pièces endommagées ou manquantes Conduisez toujours lentement sur les terrains cahoteux ou accidentés Le fait de conduire à des vitesses qui secouent la lame alors qu elle est en position relevée peut provoquer le déroulement du treuil ayant pour effet de baisser la lame La lame pourrait ...

Page 8: ... Outils Requis page 2 Couples De Serrage page 2 Liste Des Pieces 3 Installation page 4 6 Maintence Entretien page 6 OUTILS REQUIS Cliquet Douilles 15 16 17 mm Clés 15 16 17 mm Clé hex 6 mm Perceuse Mèche 13 32 po COUPLES DE SERRAGE M10 31 lb ft 42 N m ...

Page 9: ... gauche A2 84222 1 Support de montage droit A3 84223 1 Support de montage de bride gauche A4 84224 1 Support de montage de bride droite A5 84375 1 Support arrière B1 81238 6 Vis à tête creuse plate M10 B2 69807 18 Écrou de blocage M10 B3 22527 8 Vis à tête M10 x 25 mm B4 79583 4 Vis à tête à épaulement M10 x 30 mm ...

Page 10: ... tube poussoir Voir la figure 1 3 Installez les supports de montage A1 A2 à l aide de fixations à tête plate M10 B1 B2 Serrer les fixations Voir la figure 2 4 Installez les supports de montage de bride A3 A4 à l aide de fixations M10 B3 B2 Ne serrez pas pour l instant Voir la figure 3 Figure 1 Figure 2 Figure 3 ...

Page 11: ...ontage de lame sur le véhicule Insérez les chevilles de lame Serrez les fixations qui retiennent les brides aux supports de montage de bride A3 A4 Serrez les fixations M10 qui retiennent les sup ports de montage A1 A2 sur le tube poussoir 8 Les brides étant encore introduites dans le kit de montage de lame positionnez la base de lame pour qu elle soit de niveau avec le sol Voir la fig ure 5 9 Le s...

Page 12: ...inspecter et maintenir régulièrement la lame son kit de montage et le matériel de montage connexe peut finir par endommager le véhicule ou provoquer des blessures graves ou la mort de l opérateur Si vous éprouvez des problèmes avec la lame procédez comme suit 1 Consultez les conseils et notes des instructions de montage 2 Communiquez avec le concessionnaire chez qui vous avez fait l acquisition du...

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