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5

Read these instructions and this manual in its entirety 

before you attempt to assemble or operate your new 

snow thrower.  Reading the entire manual will familiar-

ize you with the unit, which will assist you in assembly, 

operation and maintenance of the product.

Your new snow thrower has been as sem bled at the factory 

with the ex cep tion of those parts left unassembled for ship-

ping purposes. All parts such as nuts, washers, bolts, etc., 

necessary to com plete the as sem bly have been placed in 

the parts bag. To ensure safe and proper operation of your 

snow thrower, all parts and hard ware you assemble must 

be tightened se cure ly. Use the correct tools as nec es sary 

to ensure proper tightness.

REMOVE SNOW THROWER FROM CAR TON

1.  Remove all accessible loose parts and parts boxes 

from carton.

2.  Cut down all four corners of carton and lay panels flat.
3.  Remove the two (2) screws securing the auger housing 

to the pallet.

4.  Remove all packing materials ex cept plastic tie holding 

speed control rod to lower handle.

5.  Remove the two (2) plastic ties securing the upper 

handle to the pallet.

6.  Remove snow thrower from carton and check carton 

thor ough ly for ad di tion al loose parts. 

HOW TO SET UP YOUR SNOW THROWER 

TOOL BOX (See Fig. 10)

A toolbox is provided on your snow thrower. The toolbox is 

located on top of the belt cover.  Store the extra shear bolts, 

nuts and multi-wrench provided in parts bag in the toolbox.

NOTE:

 The multi-wrench may be used for assembly of the 

chute rotator head to snow thrower and making ad just ments 

to the skid plates.

UNFOLD UPPER HANDLE

1.  Raise upper handle to the operating position and tight en 

handle knobs securely.

INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)

1.  Remove plastic tie securing rod to lower handle.
2.  Insert rod into speed control bracket and secure with 

retainer spring.

ASSEMBLY / PRE-OPERATION

SPEED CON TROL ROD

SPEED 

CONTROL 

BRACKET

RETAINER 

SPRING

SPEED 

CONTROL 

LEVER

FIG. 2

SPEED

CONTROL 

ROD

HANDLE 

KNOB

LOWER 

HANDLE

PLASTIC TIE

UPPER 

HANDLE

FIG. 1

Summary of Contents for 418971

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the en...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON...

Page 5: ...augerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove...

Page 6: ...VE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into...

Page 7: ...headwithholesinchutebracket 3 With chute rotator head and chute bracket aligned position chute rotator head on pin and threaded stud of mounting bracket 4 Install 3 8 washer and locknut on threaded st...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...ps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to...

Page 10: ...USE CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockw...

Page 11: ...e When cleaning repairing or inspecting make certain all controls are disengaged and the au ger impellerandallmovingpartshavestopped Disconnect the spark plug wire and keep the wire away from the spar...

Page 12: ...ome worn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar OPERATION BEFORE STARTING...

Page 13: ...oceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against the starter If the engin...

Page 14: ...erly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain...

Page 15: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Page 16: ...ne or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to...

Page 17: ...partment NOTE It is recommended that both the auger and traction drive belt be replaced at the same time TheV beltsonyoursnowthrowerareofspecialconstruction andshouldbereplacedbyoriginalequipmentmanuf...

Page 18: ...min imizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at leas...

Page 19: ...e centre department adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts If vibration vibration augers or impeller remains contact a qualified servic...

Page 20: ...20 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 AUGER HOUSING IMPELLER ASSEMBLY...

Page 21: ...Bolt Shear 29 174762X479 Skid Plate LH 30 405986X479 Auger Assembly RH 31 405985X479 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thrus...

Page 22: ...22 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 CONTROL PANEL DISCHARGE CHUTE 1 2 2 6 7 4 5 6 8 8 19 2 26 28 27 27 25 20 29 3 18 17 10 15 12 21 9 16 14 13 31 34 30 14 07_Chute knob_2...

Page 23: ...asher Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 21 1...

Page 24: ...24 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 HANDLES 10 11 15 23 22 27 27 22 11 15 12 12 13 15 49 49 48 47 16 17 16 17 15 14 32 31 32 30 31 7 6 36 2 5 5 1 8 28 28 9 18 19 26 24 24 25 5 5...

Page 25: ...Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 405740 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643X479 Handle Tube Lower 24 180447 Sleeve Spring 25 180926 Spr...

Page 26: ...S SNOW THROWER MODEL PR524 96192001503 DRIVE 4 4 4 4 2 5 5 2 20 21 17 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 4 2 5 5 8 9 10 6 41 14 44 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30 40 3...

Page 27: ...n Bearing Assembly 16 186951X479 Bracket Pivot Shift 17 179831 Ring Rubber Wheel 18 198176X479 Plate Rubber Wheel 19 73930500 Nut Lock 5 16 18 20 178613 Hub Rubber Wheel 21 74760514 Screw Hex Head 5 1...

Page 28: ...OWER MODEL PR524 96192001503 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 3 4 6 9 12 15 27 26 25 24 18 7 20 30 29 31 31 16 53 1 42 8 13 14 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 4...

Page 29: ...9157 Pulley Engine Impeller Drive 25 400026 Washer Flat 3 8 KEY PART NO NO DESCRIPTION 26 850263 Washer Lock 3 8 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assem...

Page 30: ...30 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 WHEELS DECALS 3 2 7 7 5 5 6 6 4 7 1 2 5 3 1 4 2 1 7 6 8 9...

Page 31: ...Decal Danger 2 187868 Decal Poulan Pro HP 24 3 181035 Decal Danger Deflector 4 181042 Decal Danger 5 187893 Decal Poulan Pro 6 181033 Decal Instruction 7 415391 Decal Traction Lever 8 415390 Decal Aug...

Page 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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