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12

ENGINE OIL

FILL CAP / 

DIPSTICK

FUEL SHUT-

OFF VALVE

PRIM ER

SAFETY 

IG NI TION 

KEY

THROT TLE

CHOKE CONTROL

RECOIL 

STARTER 

HANDLE

GAS O LINE 

FILLER CAP

NOTE:  ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.  

ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.

FIG. 18

TO ADJUST SKID PLATES (See Fig. 17)
NOTE:

 The wrench provided in your parts bag may be used 

to adjust the skid plates.
Skid plates are located on each side of the auger housing 

and adjust the clearance between the scraper bar and the 

ground surface. Adjust skid plates evenly to proper height 

for current surface conditions. For removal of snow in 

normal con di tions, such as a paved driveway or side walk, 

place skid plates in the highest position (lowest scraper 

clear ance) to give a 1/8" clearance between the scraper 

bar and the ground.  Use a middle position if the surface 

to be cleared is uneven.

NOTE:

 It is not recommended to operate the snow thrower 

over gravel or rocky surfaces. Objects such as gravel, rocks 

or other debris, can easily be picked up and thrown by the 

impeller, which can cause serious personal injury, property 

dam age or damage to the snow thrower. 
• 

If snow thrower must be operated over gravel surface, 

use extra caution and be sure skid plates are adjusted 

to lowest (highest scraper clear ance) position.

1.  Shut off engine and wait for all moving parts to stop.
2.  Adjust skid plates by loosening the hex nuts, then mov-

ing skid plate to desired position. Be sure both plates 

are adjusted evenly. Tighten securely.

SCRAPER BAR (See Fig. 17)

The scraper bar is not adjustable, but is reversible.  After 

con sid er able use it may become worn.  When it has worn 

almost to the edge of the housing, it can be reversed, 

providing additional service before requiring replacement.  

Replace a dam aged or worn scrap er bar.

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

The engine on your snow thrower has been shipped, from 

the factory, already filled with oil.
1.  Check engine oil with snow thrower on level ground.
2.  Remove oil fill cap/dipstick and wipe clean, reinsert 

the dipstick and screw tight, wait for a few seconds, 

remove and read oil level. If necessary, add oil until 

“FULL” mark on dipstick is reached. Do not overfill.

• 

To change engine oil, see “TO CHANGE ENGINE OIL” 

in the Main te nance sec tion of this manual.

ADD GASOLINE (See Fig. 18)

• 

Fill fuel tank to bottom of tank filler neck.  Do not over-

fill.  Use fresh, clean, regular unleaded gasoline with 

a minimum of 87 octane.  Do not mix oil with gasoline.  

Purchase fuel in quan ti ties that can be used within 30 

days to assure fuel freshness.

WARNING:  Wipe off any spilled oil or 

fuel.  Do not store, spill or use gasoline 

near an open flame.

CAUTION:  Alcohol blended fuels (called 

gas o hol or using ethanol or methanol) can at-

tract moisture which leads to separation and 

for ma tion of acids dur ing storage.  Acidic gas 

can damage the fuel system of an engine while 

in storage.  To avoid engine problems, the fuel 

system should be emptied be fore stor age of 

30 days or longer.  Drain the gas tank, start 

the engine and let it run until the fuel lines 

and carburetor are empty.  Use fresh fuel next 

season.  See Storage In struc tions for ad di tion al 

information.  Never use engine or car bu re tor 

cleaner products in the fuel tank or per ma nent 

damage may occur.

SKID PLATE

LOW POSITION (HIGH GROUND CLEAR ANCE)

HEX 

NUTS

HIGH POSITION

(LOW GROUND

CLEARANCE)

AUGER 

HOUSING

FIG. 17

SCRAPER BAR

Summary of Contents for 418971

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the en...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON...

Page 5: ...augerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove...

Page 6: ...VE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into...

Page 7: ...headwithholesinchutebracket 3 With chute rotator head and chute bracket aligned position chute rotator head on pin and threaded stud of mounting bracket 4 Install 3 8 washer and locknut on threaded st...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...ps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to...

Page 10: ...USE CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockw...

Page 11: ...e When cleaning repairing or inspecting make certain all controls are disengaged and the au ger impellerandallmovingpartshavestopped Disconnect the spark plug wire and keep the wire away from the spar...

Page 12: ...ome worn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar OPERATION BEFORE STARTING...

Page 13: ...oceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against the starter If the engin...

Page 14: ...erly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain...

Page 15: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Page 16: ...ne or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to...

Page 17: ...partment NOTE It is recommended that both the auger and traction drive belt be replaced at the same time TheV beltsonyoursnowthrowerareofspecialconstruction andshouldbereplacedbyoriginalequipmentmanuf...

Page 18: ...min imizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at leas...

Page 19: ...e centre department adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts If vibration vibration augers or impeller remains contact a qualified servic...

Page 20: ...20 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 AUGER HOUSING IMPELLER ASSEMBLY...

Page 21: ...Bolt Shear 29 174762X479 Skid Plate LH 30 405986X479 Auger Assembly RH 31 405985X479 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thrus...

Page 22: ...22 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 CONTROL PANEL DISCHARGE CHUTE 1 2 2 6 7 4 5 6 8 8 19 2 26 28 27 27 25 20 29 3 18 17 10 15 12 21 9 16 14 13 31 34 30 14 07_Chute knob_2...

Page 23: ...asher Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 21 1...

Page 24: ...24 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 HANDLES 10 11 15 23 22 27 27 22 11 15 12 12 13 15 49 49 48 47 16 17 16 17 15 14 32 31 32 30 31 7 6 36 2 5 5 1 8 28 28 9 18 19 26 24 24 25 5 5...

Page 25: ...Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 405740 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643X479 Handle Tube Lower 24 180447 Sleeve Spring 25 180926 Spr...

Page 26: ...S SNOW THROWER MODEL PR524 96192001503 DRIVE 4 4 4 4 2 5 5 2 20 21 17 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 4 2 5 5 8 9 10 6 41 14 44 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30 40 3...

Page 27: ...n Bearing Assembly 16 186951X479 Bracket Pivot Shift 17 179831 Ring Rubber Wheel 18 198176X479 Plate Rubber Wheel 19 73930500 Nut Lock 5 16 18 20 178613 Hub Rubber Wheel 21 74760514 Screw Hex Head 5 1...

Page 28: ...OWER MODEL PR524 96192001503 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 3 4 6 9 12 15 27 26 25 24 18 7 20 30 29 31 31 16 53 1 42 8 13 14 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 4...

Page 29: ...9157 Pulley Engine Impeller Drive 25 400026 Washer Flat 3 8 KEY PART NO NO DESCRIPTION 26 850263 Washer Lock 3 8 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assem...

Page 30: ...30 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 WHEELS DECALS 3 2 7 7 5 5 6 6 4 7 1 2 5 3 1 4 2 1 7 6 8 9...

Page 31: ...Decal Danger 2 187868 Decal Poulan Pro HP 24 3 181035 Decal Danger Deflector 4 181042 Decal Danger 5 187893 Decal Poulan Pro 6 181033 Decal Instruction 7 415391 Decal Traction Lever 8 415390 Decal Aug...

Page 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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