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17

SERVICE AND ADJUSTMENTS

8.  RELIEVE TENSION ON TRACTION DRIVE BELT 

IDLER and remove traction drive belt from around 

pulleys.

HINT:

 Insert a 3/8" drive ratchet (in the “ON” position) into 

the square hole in idler arm and rotate ratchet clockwise 

to relieve tension.
9.  With tension relieved on idler, install new traction drive 

belt around pulleys and inside belt keepers.

10.  Install clutch rod in swing plate; secure with hairpin.
11.  Place auger belt around and inside the groove of auger 

pulley only.

12. While your assistant slowly raises handles to rejoin 

the auger hous ing and frame assembly, pull up on the 

auger belt and squeeze sides together above pulley 

so belt is fully seated in groove of pulley.

13. Bring snow thrower completely together and check 

carefully for proper routing of belts.  If auger belt has 

become dislodged from the pulley (by catching the idler 

arm bracket while bringing snow thrower together), 

separate the snow thrower and re peat step 10.  Belt 

must be fully seated in pulley groove when bring ing 

the snow thrower together.

14.  Install the two (2) hex bolts and tighten securely.
15.  INSTALL ENGINE PULLEY - Place belt in pulley groove 

and slide pulley on crankshaft.  Install flat washer, 

lockwasher and bolt and tighten securely (41-47 N-m 

torque).  Make sure belt is inside belt keeper.

16. INSTALL BELT COVER and two (2) screws. Tighten 

securely.

17.  INSTALL DISCHARGE CHUTE – See “INSTALL DIS-

 CHARGE CHUTE / CHUTE ROTATER HEAD” in the 

As sem bly / Pre-Operation section of this manual.

TO REPLACE BELTS (See Fig. 21)

The auger and traction drive belts are not adjustable. If the 

belts are damaged or begin to slip from wear, they should 

be replaced. It is recommended that the belt(s) be replaced 

by a Sears service centre/department.

NOTE:

 It is recommended that both the auger and traction 

drive belt be replaced at the same time.
The V-belts on your snow thrower are of special con struc tion 

and should be replaced by original equipment man u fac tur er 

(OEM) belts avail able from your nearest Sears service 

centre/department. Using other than OEM belts can cause 

personal injury or damage to the snow thrower.

WARNING: Belt replacement requires 

separation of the snow thrower. While 

separating the auger housing from the 

frame assembly, it is important that 

an assistant stand in the operating 

po si tion and hold the snow thrower 

han dles. Serious personal injury and/or 

damage to the unit could occur if the 

snow thrower should fall during the belt 

chang ing process.

1.  REMOVE GASOLINE FROM FUEL TANK - Drain 

gasoline from fuel tank into a suitable container, out-

 doors, away from fire or flame. Wipe up any spilled 

gasoline.

2.  REMOVE DISCHARGE CHUTE - Loosen locknut 

se cur ing chute rotator head to mounting bracket only 

enough to allow chute rotator head to be raised and 

dis charge chute to be removed from snow thrower.

3.  REMOVE BELT COVER - See “TO REMOVE BELT 

COVER” in this section of this manual.

4.  REMOVE ENGINE PULLEY - Remove bolt, lock wash er 

and flat washer securing pulley to engine crankshaft.  

Remove outside (auger) pulley only from crank shaft.

5.  SEPARATE SNOW THROWER - With your assistant 

standing in the operating position holding the handles, 

re move the two (2) bolts holding the auger housing and 

frame together.

WARNING: As the last bolt is removed, 

have your assistant carefully lower the 

han dles down to the ground.

6.  REMOVE HAIRPIN FROM CLUTCH ROD and remove 

clutch rod from swing plate.  Tip swing plate forward.

7.  REMOVE AUGER BELT from around pulley.

FRAME

ASSEMBLY

AUGER 

HOUS ING

HANDLES

BELT KEEPER

IDLER ARM 

SQUARE 

HOLE

BOLTS

TRACTION DRIVE BELT

CLUTCHING 

IDLER ARM 

BRACKET

AUGER 

BELT

FLAT WASHER

AUGER PULLEY

AUGER

HOUSING

FRAME

ENGINE

PULLEY

LOCKWASHER

BOLT

FIG. 21

Summary of Contents for 418971

Page 1: ...ER Always Wear Eye Protection During Operation IMPORTANT MANUAL Do Not Throw Away WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious...

Page 2: ...wn from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times 2 Exercise extreme caution when operating on or cross ing gravel...

Page 3: ...safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the en...

Page 4: ...4 PARTS PACKED SEPARATELY IN CARTON...

Page 5: ...augerhousing to the pallet 4 Remove all packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove...

Page 6: ...VE LOOP OPENING UP FIG 5 INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into...

Page 7: ...headwithholesinchutebracket 3 With chute rotator head and chute bracket aligned position chute rotator head on pin and threaded stud of mounting bracket 4 Install 3 8 washer and locknut on threaded st...

Page 8: ...Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning FORWARD PRIMER IGNITION KEY INSERT TO...

Page 9: ...ps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to...

Page 10: ...USE CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockw...

Page 11: ...e When cleaning repairing or inspecting make certain all controls are disengaged and the au ger impellerandallmovingpartshavestopped Disconnect the spark plug wire and keep the wire away from the spar...

Page 12: ...ome worn When it has worn almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar OPERATION BEFORE STARTING...

Page 13: ...oceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against the starter If the engin...

Page 14: ...erly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART MAINTENANCE LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES Maintain...

Page 15: ...ill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCTSPECIFICATIONS sect...

Page 16: ...ne or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to...

Page 17: ...partment NOTE It is recommended that both the auger and traction drive belt be replaced at the same time TheV beltsonyoursnowthrowerareofspecialconstruction andshouldbereplacedbyoriginalequipmentmanuf...

Page 18: ...min imizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at leas...

Page 19: ...e centre department adjustment or overhaul Excessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts If vibration vibration augers or impeller remains contact a qualified servic...

Page 20: ...20 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 AUGER HOUSING IMPELLER ASSEMBLY...

Page 21: ...Bolt Shear 29 174762X479 Skid Plate LH 30 405986X479 Auger Assembly RH 31 405985X479 Auger Assembly LH 32 407768 O Ring 33 407769 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thrus...

Page 22: ...22 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 CONTROL PANEL DISCHARGE CHUTE 1 2 2 6 7 4 5 6 8 8 19 2 26 28 27 27 25 20 29 3 18 17 10 15 12 21 9 16 14 13 31 34 30 14 07_Chute knob_2...

Page 23: ...asher Nylon 15 404770X428 Chute Assembly 16 178633X428 Deflector Assembly 17 179145 Seal Deflector 18 128415 Rivet Blind 19 414281 Knob Speed Control Lever 20 72270506 Bolt Carriage 5 16 18 x 3 4 21 1...

Page 24: ...24 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 HANDLES 10 11 15 23 22 27 27 22 11 15 12 12 13 15 49 49 48 47 16 17 16 17 15 14 32 31 32 30 31 7 6 36 2 5 5 1 8 28 28 9 18 19 26 24 24 25 5 5...

Page 25: ...Flat 3 8 17 178899 Knob Handle 18 180480 Rod Auger Control 19 405740 Rod Traction Control 22 72120618 Bolt Carriage 3 8 16 x 2 1 4 23 178643X479 Handle Tube Lower 24 180447 Sleeve Spring 25 180926 Spr...

Page 26: ...S SNOW THROWER MODEL PR524 96192001503 DRIVE 4 4 4 4 2 5 5 2 20 21 17 19 18 18 7 7 2 2 2 24 23 12 32 27 44 22 16 15 2 4 4 13 4 2 5 5 8 9 10 6 41 14 44 43 11 35 33 15 41 22 34 29 22 31 26 25 28 30 40 3...

Page 27: ...n Bearing Assembly 16 186951X479 Bracket Pivot Shift 17 179831 Ring Rubber Wheel 18 198176X479 Plate Rubber Wheel 19 73930500 Nut Lock 5 16 18 20 178613 Hub Rubber Wheel 21 74760514 Screw Hex Head 5 1...

Page 28: ...OWER MODEL PR524 96192001503 CHASSIS ENGINE PULLEYS 6 19 17 10 21 22 23 2 3 4 6 9 12 15 27 26 25 24 18 7 20 30 29 31 31 16 53 1 42 8 13 14 46 44 49 50 51 52 35 34 33 38 37 39 43 11 32 32 36 36 44 45 4...

Page 29: ...9157 Pulley Engine Impeller Drive 25 400026 Washer Flat 3 8 KEY PART NO NO DESCRIPTION 26 850263 Washer Lock 3 8 27 851084 Screw Hex Head 3 8 24 x 1 3 8 28 155452 Guide Belt 29 192213 Belt Cover Assem...

Page 30: ...30 REPAIR PARTS SNOW THROWER MODEL PR524 96192001503 WHEELS DECALS 3 2 7 7 5 5 6 6 4 7 1 2 5 3 1 4 2 1 7 6 8 9...

Page 31: ...Decal Danger 2 187868 Decal Poulan Pro HP 24 3 181035 Decal Danger Deflector 4 181042 Decal Danger 5 187893 Decal Poulan Pro 6 181033 Decal Instruction 7 415391 Decal Traction Lever 8 415390 Decal Aug...

Page 32: ...s Warranty does not apply to any product which has been sub jected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded f...

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