Pottinger Euroboss 250 T Operator'S Manual Download Page 64

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0602-GB-ELEKTRoHYDRAULIK_563

elecTro-hydraulics

Variation "POWER-CONTROL"

Summary of Contents for Euroboss 250 T

Page 1: ...Ihre Your Votre Masch Nr Fgst Ident Nr 99 563 GB 80I 0 Loader wagon EUROBOSS 250 T Type 560 01001 EUROBOSS 250 H Type 559 01001 EUROBOSS 290 T Type 561 01001 EUROBOSS 290 H Type 562 01001 EUROBOSS 330...

Page 2: ...damage is damage caused by a machine and not to it An excess of Euro 500 is provided for such a liabilioty In accordance with the laws of product liability entrepreneurial property damages are exclude...

Page 3: ...ected Note references in operating manual Fitting to tractor carried out hight of drawbar adjusted brake cable installed hand brake lever assembled in tractor cabin Please check X According to the pro...

Page 4: ...cutter beam 24 SCRAPER FLOOR REAR OPERATION Scraper floor rear operation 25 LOADING THE TRAILER Adjusting the pick up 26 Impact deflector adjustment 52 26 Loading process in general 26 Starting the lo...

Page 5: ...uipment 71 The defined use of the trailer 72 Correct loading 72 Position of Vehicle Identification Plate 72 Air pressure 73 Supplement Recommendations for work safety 76 Driveshaft 77 Lubrication char...

Page 6: ...service complies with all relevant safety and health requirements CE sign Meaning of warning signs Turn engine off when adjustment service and repair work is to be done 495 163 Wait until all machine...

Page 7: ...d Therelevant details are located on the right side of the trailer In addition observe the power limits of the tractor being used General safety tips for using the trailer Tips for travelling with the...

Page 8: ...gerous position changes 13 Check parking brake and service brake functions Before starting work a Before commencing work the operator must be aware of all operating devices and functions The learning...

Page 9: ...the oil return pipe 7a Standard position with an open hydraulic system 7b Take care with tractors with a closed hydraulic system LS Load sensing 7b 001 01 23 P T LS 7 7a Connecting hydraulic lines Tu...

Page 10: ...drawbarcoupling A sothatthereissufficient gapbetweendriveshaftanddrawbarofattachedtrailer especially in the event of pivoting A1 A 001 01 26 Adjusting the hose container Adjust the hose container in s...

Page 11: ...completely up Parking the implement Park the trailer on firm level ground If the ground is soft then the area where the support wheel is to stand must be appropriately increased using a suitable aid...

Page 12: ...lamps 1 andunthreadthecablethrough the support 2 Shorten bowden cable covering see diagram to a point where trouble free cornering is still is possible Rethread cable and secure with cable clamps Chec...

Page 13: ...om the towing vehicle Setting The setting measurement L must not be altered It must correspond to the found on the WABCO rating plate Brake pressure regulator for brake units with hand regulator A f t...

Page 14: ...ove toothing K Variante 1 Variante 2 TD13 92 12 Adjusting the locking brake Generally speaking the locking brake requires no adjustment as the spindel adjustment range is sufficient When the adjustmen...

Page 15: ...le trailer to tractor The hydraulic cylinder piston must be completely inserted Twist nut 51 until clamp frame 52 is at rightangles about90 tosliprod G Theclamp can then be raised A slot is located in...

Page 16: ...djusting the relieving spring The operating force on lever A should not exceed 25 kp 245 N From there adjust the relieving spring tension Z accordingly D Dry forage position G Dried silage and green f...

Page 17: ...Do not stand underneath the raised tail gate Opening and closing is effected hydraulically from the tractor seat Locking takes place automatically Tailgate must be closed when driving on the road Att...

Page 18: ...st raising by repositioning both hooks G from position A to position B The tail gate swings backwards when opening For operation see Select control preselection or Direct control operation Warning aga...

Page 19: ...ion left and right hand pins locked for wear on the cutters for dirt on the cutter overload fuse for adequate ground clearance Vehicle must not be driven whilst cutter beam is in fully extended positi...

Page 20: ...out For safety reasons always deactivate the preselected function See chapter Select Control Preselection also 1 Optional equipment Variant with Select Control operating unit 1 Swing cutting unit in P...

Page 21: ...2 Remove bracket B 2 2 Move lever H forward pos B Swivel cutter bar completely out 3 Removelinchpin K andtakeoffleftandrightbrackets C Remove lever H Swinging cutter bar out to the side for maintenanc...

Page 22: ...pressure springs with high pressure cleaner Oil cutter and safeguard element before winter storage Removal and installation of a cutter Removing a cutter from a swivelled out cutter bar 1 Pull catch l...

Page 23: ...ir Alteration of gas container pressure This work may only be carried out by customer service or a specialist In order to reduce or increase the pressure in the gas container a specialfillingandchecki...

Page 24: ...cking nut Set cutter beam vertically When the cutter frame is swung back in the setting should be such that it enables the frame tubing to fit into the opening on the moulded frame without any difficu...

Page 25: ...vate servo valve on tractor 3 Activate scraper floor rear operation Lever 61 for rear operation to position 1 Scraper floor is switched on After unloading move lever 61 to position 0 again For safety...

Page 26: ...tion is in swaths Don t make swaths too small in order to save loading time Set deflector 52 in the position H Starting the loading process 1 Move control lever 43 for pick up and conveyor drive to ON...

Page 27: ...guard left and right 4 Remove screws 2 on the left side 5 Remove screws 2 screws on the right inner side Turn roller 180 6 Slide covering band inward Removal of regulating rollers Take care Do not rea...

Page 28: ...ove the upper bolts 1 Lift plate away 10 Remove regulating rollers A second person or a forklift is necessary to do this The roller must firstly be guided past the mounting plates 7 Remove screws Only...

Page 29: ...orklift or crane is necessary to do this 9 Attach strut see point 6 10 Fit chain guard see Removal of Regulating Rollers Fit upper safeguard Close safeguard left and right Procedure 1 Remove hoop guar...

Page 30: ...olge sein 4 Activating cross conveyor belt operation Press button for 5 seconds Cross conveyor belt symbol appears top right in Power Control display Symbol also remains visible when loading Automatic...

Page 31: ...longer periods without cross conveyor belt Removescrews 96 leftandright andpullthecross conveyor belt out and back 319 06 24 5a 4a 319 06 25 96 5 Pull out cross conveyor belt Release both locking bol...

Page 32: ...button the hydraulic function already selected will be deactivated and the new hydraulic function activated Pressing button a second time deactivates the hydraulic function once more 3 Turn on servo v...

Page 33: ...Up 1 Press button 5 select ON The integrated LED lights up 2 Activate servo valve ST on tractor Continuous raising or lowering of pick up float position on servo valve ST 6 Tailgate 1 Press button 6...

Page 34: ...ntrol lamp glows red Loading functions red symbols Loading functions are always activated after switching on The LED in the I O key glows red Only the red symbol functions are active The required hydr...

Page 35: ...elect the required hydraulic function The LED in the selected key glows red Safety hints See the relevant chapters in this operating manual Scraper floor back run Press button and hold touch function...

Page 36: ...e integrated LED lights up Close tailgate Press button rest function the tailgate is lowered the scraper floor is stopped the dosing rollers are switched off if provided the integrated LED lights up N...

Page 37: ...indicator when the oil pressure switch registers excessive pressure double horn tone sounds on control panel Check status 1 Switch operating device off using button 8 LED 8 does not light up 2 Switch...

Page 38: ...Off 17 Cross conveyor belt movement right increase scraper floor speed 18 Open tailgate 19 Close tailgate 20 On Off Menu change Safety tips Please take particular care when the operating elements on t...

Page 39: ...c loader very compacted load minimum blockages in the feeder channel prevents overloading the entire drive forage protection relieves the driver increase in load capacity Control of the automatic load...

Page 40: ...ay 4 Swing cutting unit out As long as the button remains pressed The cutter beam moves unpressurized out of the feeder channel Incaseitisnotpossibletoswingoutunpressurized use the external cutting un...

Page 41: ...or wagons with regulating rollers WORK menu unloading functions 1 Automatic unloader Briefly press button automatic unloader is switched on or off activated automatic unloader appears on display Advan...

Page 42: ...or off indicator on display when rollers are switched on Note Regulating rollers can only engage when tailgate is open If the regulating rollers are started when the p t o is turned off the warning i...

Page 43: ...lgate reaches the lower area approx 10 cm opening hydraulic function is triggered tailgate is closed under pressure the regulating rollers cross conveyor belt and scraper floor drives are stopped befo...

Page 44: ...age top frame Selection arrow points to the symbol for forage top frame raise with button lower with button The allocated valves are triggered for 3 secs Repeat function if required Attention Duringth...

Page 45: ...ecs superimpose the symbols for KRB step 1 and KRB step 19 Set steps 1 or 19 with SET button Selection step 1 Scraper floor speed decrease with button scraper floor should move at the most minimal spe...

Page 46: ...necessary when relays for output power supply is switched for any longer than 2 secs e g because of insufficient operating power For safety reasons relays will no longer self reactivate A fault must...

Page 47: ...e STOP button for 8 secs The current configuration is given here first of all Automatic loading Cross conveyor belt Trailing front axle Scraper floor stage 2 Regulating Rollers Loading space lighting...

Page 48: ...ng proce dure for as new ACs 1 2 3 Charging the AC A prerequisite for trouble free operation is that the terminal s AC is sufficiently charged The terminal is equipped with a micro controller controll...

Page 49: ...rs Awirelesskitcontainsanoperatingdeviceandacradle among other things A receiver is integrated into both the terminal and the cradle Both partners are already paired when delivered If partners are to...

Page 50: ...t Operation with an ISO control terminal Variant Operation via ISO Bus tractor terminal Display Tractor terminal Joystick ISO bus adaptor Tractor cable with ISO Bus ISO Control panel 10 Amp fuse ISO B...

Page 51: ...51 0701_GB ISOBUS Terminal_5543 GB ISOBUS Terminal Operation ISO terminal F Display menu T Button numbering V Variants STOP CONFIG...

Page 52: ...lay indicator T7 Automatic loading display indicator T8 Fold cutters in display indicator T9 Fold cutters out display indicator T10 Back a level Button indication T1 STOP T2 Front axle on off display...

Page 53: ...tep 20 0 T5 Scraper floor forward run display indicator T6 Open tailgate time delay display indicator T7 Close tailgate display indicator T8 Regulating rollers on off display indicator T9 no function...

Page 54: ...another mask T3 4 Increase speed T3 5 Decrease speed T4 Scraper floor speed Switch to another mask T4 4 Increase speed step 0 20 T4 5 Decrease speed step 20 0 T5 Scraper floor forward run display indi...

Page 55: ...ss in front of symbol function switched off Cross conveyor belt is the exception cross function switched off M mechanical drive H hydraulic drive T1 1 Restart the job calculator Meaning of symbols Aut...

Page 56: ...Locked Negative reverse Locked 3 km h greater and lower set Opened Greater set value Locked ThespeedsignalcanbeassumedbytheISObus tractor or alternatively via the auxiliary cable from the tractor see...

Page 57: ...d for vehicles without dosing rollers 2 Loading and unloading instants Unloading instant Setting the load limit for the scraper floor stand still Only functions with automatic unloading Unload scraper...

Page 58: ...valve A6 Tailgate valve A7 Scraper floor phase 2 valve A8 Trailing front axle valve B1 Forage top frame valve B2 Loading space lighting B3 Forage reagent distributor B4 Directional control valve Y3 od...

Page 59: ...necessary for joystick configuration 2 x pressing the button YES or NO Variant 2 Allocate the required functions to the joystick key Continue switching using the YES key Attention Thenumeralsonthejoys...

Page 60: ...tkey button T5 Setup Select ground based position using the down key Choose between GPS wheel sensor and deactivated using the or keys An altered choice must be confirmed with ENTER The setting GPS Ra...

Page 61: ...nds After that there are alternate displays of the operating hours if sensors are provided and status of the sensors Activate job calculator by pressing I O button on the operating unit Blinking LED 2...

Page 62: ...ing and on and off switching activities Thehydraulicblockislocatedundertheleftfrontprotective cover To carry out the desired hydraulic function Screw in the correct valve knob Turn on servo valve on t...

Page 63: ...DRAULICS Variation DIRECT CONTROL 495 783 024 02 04 Y12 Y18 Y14 Y6 Y3 Y2 Y11 Y7 Y13 Y5 Y4 Y1 LS Load sensing Remark 1 5 s 2 s Y2 Y3 Y4 Y5 Y14 Y11 Y12 Y13 Y1 Y6 Y2 Y3 Y4 Y5 Y7 Y7 Y14 Y11 Y12 Y13 Y1 Y6...

Page 64: ...64 0602 GB Elektrohydraulik_563 GB ELECTRO HYDRAULICS Variation POWER CONTROL...

Page 65: ...on DIRECT CONTROL Variation POWER CONTROL The electrical unit for the operation functions is protected with a 10A fuse The fuse is built into the 3 channel plug in the electricity supply line The valv...

Page 66: ...ary Forage jams Travel speed too high trailer hitched up too low Set drawbar to correct height Poor cutting quality blunt knives p t o speed too high Sharpen knives in time or replace them Drive at lo...

Page 67: ...use high pressure washers for the cleaning of bearing and hydraulic parts Danger of rust After cleaning grease the machine according to the lubrication chart and carry out a short test run Cleaning w...

Page 68: ...door only on trailers with metering rollers The access door in the left side wall must only be opened when the drive motor is stopped Starting transmission Change or at least top up transmission oil...

Page 69: ...n tension every 40 runs Once a year remove chain guard clean and oil chain as well as lubricating free wheel Cam wheel Fortechnicalreasonsthelubricatingpoint L ontheleft front plate of the pick up dru...

Page 70: ...not use solvents Do not put operating board into liquid Cleaning the job calculator 2 Do not spray job calculator with a high pressure cleaner 2 1 Press Regulation of drive chain tension takes place...

Page 71: ...l width tyres standard mm T H 2420 2240 2420 2240 2420 2240 2420 2240 2420 2240 Height with top frame up mm with top frame down mm T H T H 3060 3250 2190 2380 3060 3250 2190 2380 3060 3250 2190 2380 3...

Page 72: ...nceforth The risk is carried by the user alone The keeping of operating service and maintenance requirements layed down by the manufacturer also come under the heading of defined use Correct loading P...

Page 73: ...ours of operation retighten wheel nuts If a wheel has been changed retighten the wheel nuts after 10 hours of operation also ATTENTION After the first 10 hours of operation retighten wheel nuts Air pr...

Page 74: ...GB Anhang Titelblatt _BA Allgemein GB Supplement...

Page 75: ...heap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed...

Page 76: ...bited a The transport of persons on the machine is not permitted b The machine may only be driven on public roads when in the position stipulated for road transport 7 Driving ability with auxiliary eq...

Page 77: ...on use clean and lubricate driveshaft For winter working grease the tube guards to avoid them freezing together Matching driveshaft to tractor To determine the actual length required hold the two halv...

Page 78: ...to protect the implement against damage Driving the right way will avoid triggering the clutch too often and thus causing unnecessary wear on it and the implement Lubricating interval 500 hrs Special...

Page 79: ...fter every 8 hours operation 20h after every 20 hours operation 40 F all 40 loads 80 F all 80 loads 1 J once a year 100 ha every 100 hectares FETT GREASE Number of grease nipples IV see supplement Lub...

Page 80: ...0700 SchmierplAN_563 80 II L 0 7 Liter 1 0 Liter 4 III III II L 1 1 1 6 6 1 II L II L II L 5 II L 5 563 90 003 0 HD SAE 90 1 0 Liter II L II L 1 1 2 1 1 II L 3 80 F 40 F 40 F 80 F 1 J 1 J 1 1 6 1 8 8...

Page 81: ...plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc metal parts outside joints etc have to...

Page 82: ...UNIFARM 15W 30 GEAROIL GP 80W 90 GEAROIL GP 85W 140 MULTI PURPOSE GREASE H FIBRAX EP 370 NEBULA EP 1 GP GREASE GEAR OIL GX 80W 90 GEAR OIL GX 85W 140 ULTRAMAX HLP 32 46 68 SUPER TRAC FE 10W 30 ULTRAM...

Page 83: ...application The pull off coupling on the drawbar serves as break off point and prevents oil from escaping unnoticed Attention The emergency brake valve does not replace the mechanical parking break on...

Page 84: ...GB Emergency brake valve 84 0700_GB BREMSVENTIL_5543 Electrically triggered emergency brake valve for trailer Mechanically triggered emergency brake valve for trailer...

Page 85: ...lect Control Hydraulics plan Legend ST Control device on the tractor P Pump T Tank Y1 Pick up Y2 Pivoting drawbar Y3 Forage top frame Y4 Tailgate Y5 Cutting unit Y6 Regulating rollers Y7 Scraper floor...

Page 86: ...Y1 Pick up Y2 Pivoting drawbar Y3 Forage top frame Y4 Tailgate Y5 Cutting unit Y6 Regulating rollers Y7 Scraper floor Y14 Tailgate memory Job calculator layout plan Note All connector dia grams are v...

Page 87: ...cs plan up to 2005 model Legend P Pump T Tank LS Load Sensing Y1 Y2 Scraper floor Y3 Distributing valve lowering Y4 Distributing valve raising Y5 Pick up Y6 Regulating rollers Y7 Pivoting drawbar Y11...

Page 88: ...T Tank Y1 Y2 Scraper floor Y3 Distributing valve lowering Y4 Distributing valve raising Y5 Pick up Y6 Regulating rollers Y7 Y8 Pivoting drawbar Y11 Y12 Cutting unit Y13 Y14 Tailgate Y15 Pressure cont...

Page 89: ...nsor r p m S2 Sensor WAGON FULL indicator S3 Sensor Regulating rollers S4 Sensor Tailgate S5 Sensor level flap underneath S6 Sensor level flap on top Y1 Y15 see hydraulics plan Job calculator layout p...

Page 90: ...r position cutting unit T1 Tail tracer start scraper floor Y1 Scraper floor forward run Y2 Scraper floor back run Y18 Forage top frame Job calculator layout plan PWM Note All connector diagrams are vi...

Page 91: ...Tank Y1 Y2 Scraper floor forward run back run Y3 Y4 Directional control valve lowering raising Y5 Pick up Y6 Regulating rollers Y7 Pivoting drawbar Y9 Scraper floor Y11 Y12 Cutting unit Y13 Y14 Tailga...

Page 92: ...es S7 Oil pressure switch Valves Y1 Y2 Proportional valves Y3 Y4 Directional control valve Y5 Pick up Y6 Regulating rollers Y7 Pivoting drawbar Y11 Y12 Cutting unit Y13 Y14 Tailgate Connection diagra...

Page 93: ...or 2 stage Y16 Trailing front axle Forage top frame Cross conveyor belt left running Cross conveyor belt right running Input reserve 1 Start scraper floor Moment rollers 1 Moment rollers 2 Loading mom...

Page 94: ...ther relevant EEC Directions __________________________________________________________________________ title and or number and date of issue of the other EEC Directions if applicable To effect correc...

Page 95: ...randeringen van reeds geieverde machines kan worden afgeleid Technische gegevens maten en gewichten zijn niet bindend Vergissingen voorbehouden Nadruk of vertaling ook gedeeltelijk slechts met schrift...

Page 96: ...s P ttinger Maschinenfabrik Gesellschaft m b H A 4710 Grieskirchen Telefon 0043 0 72 48 600 0 Telefax 0043 0 72 48 600 511 e Mail landtechnik poettinger co at Internet http www poettinger co at Gebr P...

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Pottinger Euroboss 250 T, Operator'S Manual

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Summary of Contents for Euroboss 250 T

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