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16- ENG

D25805

TROUBLE SHOOTING GUIDE

PROBLEM

Engine will not
start (see Engine
Manual for
further engine 
troubleshooting)

No or low
pressure 
(initial use)

CAUSE

CORRECTION

No fuel.

Add Fuel.

Low oil (if equipped with low oil
shutdown).

Add required amount of oil.

Pressure builds up after two pulls
on the recoil starter or after initial
use.

Squeeze gun trigger to relieve
pressure.

Not primed or choked.

Push primer bulb 3 times or
choke engine.

Spark plug wire not attached.

Attach spark plug wire.

Engine ON/OFF switch in OFF 
position (If applicable.)

Place engine ON/OFF switch in
on position.

Choke lever in the “Choke”
position on a “hot” engine or an
engine that has been exposed to
thermal heat for a long period of
time.

Move choke to the “No Choke”
position.

Fuel valve closed (if equipped)

Move the fuel valve lever to the
“Open” position.

Wand not in high pressure.

See How to Use Wand paragraph
in the Operation Section.

Low water supply.

Water supply must be at least  5
GPM @ 20 PSI.

Leak at high pressure hose.

Repair leak. Apply sealant tape
if necessary.

Nozzle obstructed.

Clean nozzle with paper clip or
nozzle cleaning tool, pour water
into nozzle end to flush out ob-
struction.

Water filter screen clogged.

Remove and clean filter.

Defective E-Z start valve.

Check with Authorized Warranty
Service Center (AWSC.)

Air in hose.

Turn off the engine, then the
water source. Disconnect the
water source from the pump inlet
and turn the water source on to
remove all air from the hose.
When there is a steady stream of
water present, turn water source
off. Reconnect water source to
pump inlet and turn on water
source. Squeeze trigger to re-
move remaining air

Choke lever in the “Choke” position.

Move choke to the “No Choke”
position.

Throttle control lever is not in the
“Fast” position. (if equipped)

Move throttle control lever to the
“Fast” position.

High pressure hose is too long.

Use high pressure hose under
100 feet.

Summary of Contents for D25805-025-1

Page 1: ...No D25805 025 1 ESPA OL P GINA 21 FRAN AIS PAGE 41 To learn more about Porter Cable visit our website at http www porter cable com PCH3500C Copyright 2002 Porter Cable Corporation The Model and Seria...

Page 2: ...ality product from America s leading manufacturer of pressure washers This pressure washer when properly used and maintained will provide trouble free service Please read and follow these instructions...

Page 3: ...the tank Use care in filling tank to avoid spilling fuel Move pressure washer away from fueling area before starting engine Heat will expand fuel in the tank which could result in spillage and possib...

Page 4: ...sure washer from vehicle immediately upon arrival at your destination Your washer operates at fluid pressures and velocities high enough to penetrate human and animal flesh which could result in amput...

Page 5: ...essure Pull starter cord slowly until resistance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury The spray gun wand is a powerful cleaning tool that could look like a t...

Page 6: ...nt auto striping and trim and delicate objects such as flowers and shrubs Before spraying check the item to be cleaned to assure yourself that it is strong enough to resist damage from the force of th...

Page 7: ...OTE There will be a slight amount of oil in the engine from factory testing NOTE The high pressure pump was filled with oil at the factory There is no need to add oil at this time see the Maintenance...

Page 8: ...patterns and change to the soap nozzle for low pressure and chemical soap applications See Operation section Chemical Hose not shown Allows cleaners or cleaning solvents to be mixed with the pressuri...

Page 9: ...ing agents into the pump to mix with the pressurized water and help in cleaning Water Supply All pressure washers must have a source of water The minimum requirements for a water supply are 20 PSI and...

Page 10: ...e it is secure in coupler Risk Of Injury Ensure nozzle is completely inserted in QC socket and QC snap ring is fully engaged forward before squeezing gun trigger 0 nozzle Red This nozzle delivers a pi...

Page 11: ...s injury Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT See a physician immediately Never fill fuel tank when eng...

Page 12: ...TE Make sure water supply is turned on 8 Start engine See Engine operators Manual for correct procedure NOTE If the engine does not start after two pulls pull the trigger to relieve the pressure 9 Dep...

Page 13: ...ALL WATER PRESSURE THE ENGINE CONTAINS FLAMMABLE FUEL DO NOT SMOKE OR WORK NEAR OPEN FLAMES WHILE PERFORMING MAINTENANCE To ensure efficient operation and longer life of your pressure washer a routin...

Page 14: ...l pulsate Clean the nozzle immediately using the nozzle kit supplied and the following instructions 1 Shut off the pressure washer and turn off the water supply 2 Disconnect spark plug wire 3 Pull tri...

Page 15: ...with a male hose connector attached to one end Use only RV antifreeze Any other antifreeze is corrosive and can damage pump 2 Disconnect spark plug wire 3 Disconnect high pressure hose from pump and f...

Page 16: ...pressure See How to Use Wand paragraph in the Operation Section Low water supply Water supply must be at least 5 GPM 20 PSI Leak at high pressure hose Repair leak Apply sealant tape if necessary Nozz...

Page 17: ...iston Have replaced by AWSC Worn E Z start valve Check and replace Loose hose connection Loose connections Tighten Piston packings worn Have replaced by AWSC Worn or broken o rings Have replaced by AW...

Page 18: ...essors with 60 and 80 gallon tanks will be inspected at the site of installation Contact the nearest Porter Cable Authorized Warranty Service Center that provides on site service calls for service cal...

Page 19: ...19 ENG D25805 NOTES...

Page 20: ...water overheats this valve will open and allow a gush of water to escape Once the water is released the valve closes allowing the pump to operate normally Don t allow hoses to contact the HOT engine m...

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