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9-ENG

D22944

9-ENG

D22944

9-ENG

2.   Obtain the drain plug extension

(D), from the parts bag.

3.

Apply thread sealant tape to the
threads of the drain plug exten-
sion (D).

4.

Assemble the washer (C), drain
plug extension (D), and drain
plug (B) as shown in Figure.

5.

Tighten securely.

6.

Remove the oil fill plug (A.

7.

Fill the crankcase with the rec-
ommended oil. 

NOTE: 

Use an air

compressor oil such as SAE-30
(API CG/CD heavy duty motor
oil). Under extreme winter condi-
tions use SAE-20 weight oil.

8.

Replace the oil fill plug (A) and
tighten securely.

A

C

B

ASSEMBLY

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - electric drill

Unpacking

1.

Remove all packaging.

It may be neces-
sary to brace or

support one side of the outfit
when removing the pallet because
the air compressor will have a
tendency to tip.

2.

Remove and discard the (4)
screws and washers holding the
compressor to the pallet. 

3.

With the help of another person
carefully remove air compressor
from pallet and place on a level
surface.

To Add Oil To Pump

Compressors are
shipped without oil.

A small amount of oil may be pres-
ent in the pump upon receipt of the
air compressor. This is due to plant
testing and does not mean the
pump contains oil. Do not attempt
to operate this air compressor
without first adding oil to the
crankcase. Serious damage can
result from even limited operation
unless filled with oil and broken in
correctly. Make sure to closely fol-
low initial start-up procedures.

Multi-Viscosity
motor oils, like 

10W 30, should not be used in an
air compressor. They leave carbon
deposits on critical components,
thus reducing performance and
compressor life. Use air compres-
sor oil only.

1.

Remove the oil drain plug (B) and
washer (C).

C

D

B

9-ENG

Summary of Contents for CPLKC7080V2

Page 1: ...ctions before starting operations Part No D22944 049 2 ESPA OL P GINA 27 FRAN AIS PAGE 53 To learn more about Porter Cable visit our website at http www porter cable com Copyright 2004 Porter Cable Co...

Page 2: ...he State of California to cause cancer birth defects or other reproductive harm Some example of these chemicals are G lead from lead based paints G crystalline silica from bricks and cement and other...

Page 3: ...M ANY WALL OR OBSTRUCTION THAT WOULD RESTRICT THE FLOW OF FRESH AIR TO THE VENTILATION OPENINGS OPERATE COMPRESSOR IN A CLEAN DRY WELL VENTILATED AREA DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AR...

Page 4: ...TBALLS BASKET BALLS ETC 1 FAILURE TO PROPERLY DRAIN CON DENSED WATER FROM THE TANK CAUSING RUST AND THINNING OF THE STEEL TANK 2 MODIFICATIONS OR ATTEMPTED REPAIRS TO THE TANK 3 UNAUTHORIZED MODIFICAT...

Page 5: ...CONTAMINANTS CAN CAUSE SERIOUS INJURY OR DEATH SPRAYED MATERIALS SUCH AS PAINT PAINT SOLVENTS PAINT REMOVER INSECTICIDES WEED KILLERS MAY CONTAIN HARMFUL VAPORS AND POISONS RISK OF ELECTRICAL SHOCK HO...

Page 6: ...TTEMPTING TO REPAIR COMPRESSOR WITH PROTECTIVE SHROUDS REMOVED CAN EXPOSE YOU TO MOVING PARTS AND CAN RESULT IN SERIOUS INJURY HAZARD HOW TO PREVENT IT WHAT CAN HAPPEN HAZARD HOW TO PREVENT IT WHAT CA...

Page 7: ...LL PER SONS PETS AND OBSTACLES KEEP CHILDREN AWAY FROM THE AIR COM PRESSOR AT ALL TIMES DO NOT OPERATE THE PRODUCT WHEN FATIGUED OR UNDER THE INFLUENCE OF ALCOHOL OR DRUGS STAY ALERT AT ALL TIMES NEVE...

Page 8: ...a 50 duty cycle This means an air compressor that pumps air more than 50 of one automatically The low pressure at which the motor automatically restarts is called cut in pressure Cut Out Pressure Whe...

Page 9: ...air compressor will have a tendency to tip 2 Remove and discard the 4 screws and washers holding the compressor to the pallet 3 With the help of another person carefully remove air compressor from pa...

Page 10: ...on The compressor must be properly mounted The air compressor MUST be bolted to a solid level surface Hardware needed 4 Concrete anchors not sup plied 4 3 8 Lag screw to fit con crete anchors not supp...

Page 11: ...RISK OF ELECTRI CAL SHOCK Improper electrical grounding can result in electrical shock The wiring should be done by a quali fied electrician to comply with national and local electrical codes A quali...

Page 12: ...alve is not sup plied with this unit You must purch sase the shut off valve separately A separate regulator is recom mended to control the air pres sure Air pressure from the air tank is usually too h...

Page 13: ...r discharge valve Turn knob counter clockwise to open and clockwise to close Regulator sold separately not shown An air pressure regulator or a sepa rate air transformer which combines the functions o...

Page 14: ...Intake Filter not shown This filter is designed to clean air coming into the pump This filter must always be clean and ventilation openings free from obstructions See Maintenance Before Starting Break...

Page 15: ...FF 2 Close the globe valve 3 Attach hose and accessories NOTE A regulator MUST be installed when using accessories rated at less than 175 PSI Too much air pressure causes a hazardous risk of bursting...

Page 16: ...essor outfits in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks Unit cycles automatically when power is on When per forming maintenance you ma...

Page 17: ...glass C 2 If needed remove oil fill plug A and slowly add oil until it reaches the middle of the sight glass To Drain Tank NOTE Operation of the air compres sor will cause condensation to build up in...

Page 18: ...eight is applied at the midway point 4 When proper belt tension is achieved tighten all four motor mounting screws See Parts manual for torque specifications NOTE Once the engine pulley has been moved...

Page 19: ...e belt guard 3 Place a straightedge against the outside of the flywheel and the motor drive pulley 4 Measure the distance between the edge of the belt and the straightedge at points A1 and A2 in figur...

Page 20: ...and pump Carefully move outlet tube away from check valve 4 Using an adjustable wrench loosen pressure relief tube nut at air tank and pressure switch Carefully move pressure relief tube away from ch...

Page 21: ...oes not get up to full power or speed 2 Fuses blow out when starting the motor lights dim and remain dim when motor is started and is run ning STORAGE Before you store the air compressor make sure you...

Page 22: ...fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVER TIGHTEN Air leaks at fittings Air leaks at pressure switch release valve if equipped Defective pressure sw...

Page 23: ...ection Pressure reading on the regulated pressure gauge if equipped drops when an accessory is used It is normal for some pressure drop to occur If there is an excessive amount of pressure drop when t...

Page 24: ...r load switch will automatically reset Tank pressure exceeds pressure switch cut in pressure Motor will start automatically when tank pressure drops below cut in pressure of pressure switch Loose elec...

Page 25: ...ained Service Technician Belt to tight Check belt tension see Adjusting Belt Tension in the Maintenance section Excessive belt wear Loose belt Tight belt Loose pulley Have checked by a Trained Service...

Page 26: ...s or other contaminants Expendable items that become worn during normal use such as drain valves fuses filters belts air cleaners spark plugs engine oil and pump oil Cosmetic defects that do not inter...

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