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14-ENG

D22944

14-ENG

Air Compressor Pump (not shown):

Compresses

air into the air tank.  Working air is not available until
the compressor has raised the air tank pressure
above that required at the air outlet.

Check Valve:

When the air compressor is operating,

the check valve is "open", allowing compressed air to
enter the air tank.  When the air compressor reaches
"cut-out" pressure, the check valve "closes", allowing
air pressure to remain inside the air tank.

Pressure Release Valve:

The pressure release

valve, located on the side of the pressure switch, is
designed to automatically release compressed air
from the compressor head and the outlet tube when
the air compressor reaches "cut-out" pressure or is
shut off. The pressure release valve allows the motor
to restart freely. When the motor stops running, air will be heard escaping from
this valve for a few seconds.  No air should be heard leaking when the motor is
running, or continuous leaking after unit reaches "cut-out"  pressure.

Air Intake Filter (not shown) 

This filter is designed to clean air coming into

the pump. This filter must always be clean and ventilation openings free from
obstructions. See "Maintenance".

Before Starting 

Break-in Procedure

S

erious damage may result if the following break-in

instructions are not closely followed.

This procedure is required 

before

the air compressor is put into service and

when the check valve or a complete compressor pump has been replaced.

1.

Make sure the On/Auto/Off lever is in the "OFF" position.

2.

Recheck all wiring. Make sure wires are secure at all terminals connections.
Make sure all contacts move freely and are not obstructed.

3.

Open the globe valve fully to permit air to escape and prevent air pressure
build up in the air tank during the break-in period. 

NOTE: The shut-off

valve is not supplied with this unit.  You must purchase the shut-off
valve separately.

4.

Move the On/Auto/Off lever to "ON/AUTO" position. The compressor will
start.

5.

Run the compressor for 20 minutes. Make sure the globe valve is open
and there is minimal air pressure build-up in tank.

How to Use Your Unit

How to Stop:

1.

Set the On/Auto/Off lever to "OFF".

Check Valve

Pressure

Release

Valve

Summary of Contents for CPLKC7080V2

Page 1: ...ctions before starting operations Part No D22944 049 2 ESPA OL P GINA 27 FRAN AIS PAGE 53 To learn more about Porter Cable visit our website at http www porter cable com Copyright 2004 Porter Cable Co...

Page 2: ...he State of California to cause cancer birth defects or other reproductive harm Some example of these chemicals are G lead from lead based paints G crystalline silica from bricks and cement and other...

Page 3: ...M ANY WALL OR OBSTRUCTION THAT WOULD RESTRICT THE FLOW OF FRESH AIR TO THE VENTILATION OPENINGS OPERATE COMPRESSOR IN A CLEAN DRY WELL VENTILATED AREA DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AR...

Page 4: ...TBALLS BASKET BALLS ETC 1 FAILURE TO PROPERLY DRAIN CON DENSED WATER FROM THE TANK CAUSING RUST AND THINNING OF THE STEEL TANK 2 MODIFICATIONS OR ATTEMPTED REPAIRS TO THE TANK 3 UNAUTHORIZED MODIFICAT...

Page 5: ...CONTAMINANTS CAN CAUSE SERIOUS INJURY OR DEATH SPRAYED MATERIALS SUCH AS PAINT PAINT SOLVENTS PAINT REMOVER INSECTICIDES WEED KILLERS MAY CONTAIN HARMFUL VAPORS AND POISONS RISK OF ELECTRICAL SHOCK HO...

Page 6: ...TTEMPTING TO REPAIR COMPRESSOR WITH PROTECTIVE SHROUDS REMOVED CAN EXPOSE YOU TO MOVING PARTS AND CAN RESULT IN SERIOUS INJURY HAZARD HOW TO PREVENT IT WHAT CAN HAPPEN HAZARD HOW TO PREVENT IT WHAT CA...

Page 7: ...LL PER SONS PETS AND OBSTACLES KEEP CHILDREN AWAY FROM THE AIR COM PRESSOR AT ALL TIMES DO NOT OPERATE THE PRODUCT WHEN FATIGUED OR UNDER THE INFLUENCE OF ALCOHOL OR DRUGS STAY ALERT AT ALL TIMES NEVE...

Page 8: ...a 50 duty cycle This means an air compressor that pumps air more than 50 of one automatically The low pressure at which the motor automatically restarts is called cut in pressure Cut Out Pressure Whe...

Page 9: ...air compressor will have a tendency to tip 2 Remove and discard the 4 screws and washers holding the compressor to the pallet 3 With the help of another person carefully remove air compressor from pa...

Page 10: ...on The compressor must be properly mounted The air compressor MUST be bolted to a solid level surface Hardware needed 4 Concrete anchors not sup plied 4 3 8 Lag screw to fit con crete anchors not supp...

Page 11: ...RISK OF ELECTRI CAL SHOCK Improper electrical grounding can result in electrical shock The wiring should be done by a quali fied electrician to comply with national and local electrical codes A quali...

Page 12: ...alve is not sup plied with this unit You must purch sase the shut off valve separately A separate regulator is recom mended to control the air pres sure Air pressure from the air tank is usually too h...

Page 13: ...r discharge valve Turn knob counter clockwise to open and clockwise to close Regulator sold separately not shown An air pressure regulator or a sepa rate air transformer which combines the functions o...

Page 14: ...Intake Filter not shown This filter is designed to clean air coming into the pump This filter must always be clean and ventilation openings free from obstructions See Maintenance Before Starting Break...

Page 15: ...FF 2 Close the globe valve 3 Attach hose and accessories NOTE A regulator MUST be installed when using accessories rated at less than 175 PSI Too much air pressure causes a hazardous risk of bursting...

Page 16: ...essor outfits in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks Unit cycles automatically when power is on When per forming maintenance you ma...

Page 17: ...glass C 2 If needed remove oil fill plug A and slowly add oil until it reaches the middle of the sight glass To Drain Tank NOTE Operation of the air compres sor will cause condensation to build up in...

Page 18: ...eight is applied at the midway point 4 When proper belt tension is achieved tighten all four motor mounting screws See Parts manual for torque specifications NOTE Once the engine pulley has been moved...

Page 19: ...e belt guard 3 Place a straightedge against the outside of the flywheel and the motor drive pulley 4 Measure the distance between the edge of the belt and the straightedge at points A1 and A2 in figur...

Page 20: ...and pump Carefully move outlet tube away from check valve 4 Using an adjustable wrench loosen pressure relief tube nut at air tank and pressure switch Carefully move pressure relief tube away from ch...

Page 21: ...oes not get up to full power or speed 2 Fuses blow out when starting the motor lights dim and remain dim when motor is started and is run ning STORAGE Before you store the air compressor make sure you...

Page 22: ...fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVER TIGHTEN Air leaks at fittings Air leaks at pressure switch release valve if equipped Defective pressure sw...

Page 23: ...ection Pressure reading on the regulated pressure gauge if equipped drops when an accessory is used It is normal for some pressure drop to occur If there is an excessive amount of pressure drop when t...

Page 24: ...r load switch will automatically reset Tank pressure exceeds pressure switch cut in pressure Motor will start automatically when tank pressure drops below cut in pressure of pressure switch Loose elec...

Page 25: ...ained Service Technician Belt to tight Check belt tension see Adjusting Belt Tension in the Maintenance section Excessive belt wear Loose belt Tight belt Loose pulley Have checked by a Trained Service...

Page 26: ...s or other contaminants Expendable items that become worn during normal use such as drain valves fuses filters belts air cleaners spark plugs engine oil and pump oil Cosmetic defects that do not inter...

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