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Pop NUT PNT800A, Maintenance Manual

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Pop NUT PNT800A Maintenance Manual Download Page 31

Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614  Page 31 

EC Declaration of Conformity 

 
 
 
We, Emhart Teknologies 
 
 

Tucker Fasteners Limited 

 

Birmingham B42 1BP 

 United 

Kingdom. 

 
 
Declare that:   
 
 

PNT800A 

 
 
 

Conforms to the following standards:   
 
   

EN 292 part 1 and part 2 

ISO prEN 15744 

ISO 3744 

EN 28662 - 1 

ISO prEN 792 part 1 

EN 12096 

EN ISO 4871 

 

 
 
Following the provisions of the Machine Directive 98/37/EEC which replaces Directive 89/392/EEC 
and its amending Directives 91/368/EEC, 93/44/EEC and 93/68/EEC. 
 
 
 
 
 
 
 
 
 

Signed: ____________________________________ 

Eymard Chitty, Vice President, R&D 

 
 
 
 
 
 
 
 
Birmingham 
October, 2006 
 

Summary of Contents for NUT PNT800A

Page 1: ...POP NUT Tool PNT800A Maintenance Manual ...

Page 2: ...Page 2 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page intentionally blank ...

Page 3: ...for installing POP brand POP NUT blind rivet nuts and other blind threaded inserts It is driven by compressed air Table 2 1 lists the POP NUT blind rivet nuts that can be fastened using this tool The Nosepiece and Mandrel must be changed to fit some sizes of POP Nut See table 2 2 Table 2 1 Tool capacity Thread Size M3 M4 M5 M6 M8 M10 POP NUT Type Material 6 32 8 32 10 24 10 32 1 4 20 5 16 18 3 8 1...

Page 4: ...NT800A 518R PNT600 02 8 Φ 8 1 PNT600 01 518R 5 16 18 3 8 16 PNT800A 616R PNT600 02 10 Φ 10 1 PNT600 01 616R 3 8 16 Piloted Nosepiece Mandrel Thin Wall TK TL TH POP NUT Thread size POP NUT Tool Part No Part No I D Part No Thread size 6 32 PNT800A 632P PNT600 02 3P Φ 3 6 PNT600 01 632 6 32 8 32 PNT800A 832P PNT600 02 4P Φ 4 3 PNT600 01 832 8 32 10 24 PNT800A 1024P PNT600 02 5P Φ 5 1 PNT600 01 1024 1...

Page 5: ...tervals 5 Only use genuine Emhart Teknologies parts for tool maintenance and repair 6 Do not operate the tool with the Nose Housing removed 7 Keep fingers away from the front of the tool when connecting the air supply or using the tool 8 Do not attempt to turn the Mandrel when the air supply is connected 9 Keep hair fingers and loose clothing away from moving parts of the tool 10 Do not direct too...

Page 6: ...le DTE26 Shell Shell Telus Oil C68 Idemitsu Daphne Hydro 68A Cosmo Cosmo Olpas 68 Esso Telesso 68 Nisseki FBK RO68 Mitsubishi Diamond Lube RO68 N Feature Specification Weight 1 68 kg 3 7 lbs Overall length 288 mm 11 3 in Overall height 263 mm 10 4 in Tool Stroke 1 3 6 3 mm 0 05 0 248 in Pulling Force 23 4 kN 5 0 bar 5260 lbf 72 5 psi Compressed air pressure required 0 5 0 6MPa 5 6 bar 72 5 87 psi ...

Page 7: ...1 PNT600 133 Hex wrench 1 5 mm 1 DPN907 006 Cap screw M4 X 20 1 DPN277 179 POP NUT Mandrel Release 1 FG2245 Operating Instructions 1 FG2244 Maintenance Manual 1 FG2222 Warranty Card 1 Air Chamber Lock nut Stroke Control knob Swivel fitting NPT 1 4 Front case Rear case Mandrel Nosepiece Anvil Nose Housing Trigger Handle Fill screw Coupler Plug Not included Hose Coupler Socket Exhaust holes Exhaust ...

Page 8: ...uld be fitted in the air line between the compressor and the tool within 3m 6 ft of the tool Adjust the supply pressure and the drip volume of the lubricator oil Compressed air pressure 0 5 0 6 MPa 72 5 87 psi Oil drip volume from the lubricator 1 2 drops 20 nuts fastened WARNING Use an air hose with a rating of 1 0 MPa 145 psi 10 bar or greater maximum ordinary operating pressure Also make sure t...

Page 9: ... SPH625 Work piece thickness 1 5mm S max 3 4 from formula or graph S min 3 0 S max 0 4 from formula E 3 6 S max 0 2 from formula Proper stroke 3 0 3 4 S min S max 2 Stroke Adjustment a Loosen the M3 lock screw on the control nut using a 1 5mm hexagonal wrench Adjust stroke by turning control knob clockwise to decrease and anti clockwise to increase stroke Stroke E is indicated by the right edge of...

Page 10: ...x 0 3 S max 0 1 M6 1 0 2 4 N t mm S max 0 4 S max 0 2 M8 1 25RLT 2 4 N t mm S max 0 4 S max 0 2 M8 1 25 2 8 N t mm S max 0 4 S max 0 2 M10 1 5 3 0 N t mm S max 0 4 S max 0 2 M8 1 25RLT shows M8 steel knurled types M4 M5 and M6 steel knurled types have the same stroke as standard types Table 5 6 Ｓmax vs t Maximum stroke Work piece thickness graph Thick wall POP Nuts Where t workpiece thickness Ｎ 1 ...

Page 11: ...he thread size and max grip of the POP NUT to be used on the left axis read the required stroke and set it up on the tool i e POP NUT part number STS1 420 140 Work piece thickness 0 100 Line 420 140 Stroke 3 4 mm ST Series Open End Inch 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 3 8 4 0 4 2 4 4 4 6 4 8 5 0 5 2 5 4 5 6 5 8 6 0 6 2 6 4 6 6 6 8 7 0 0 00 0 01 0 02 0 03 0 04 0 05 0 06 0 07...

Page 12: ...Thickness in Stroke mm 632 080 832 080 518 312 616 312 632 130 832 130 1024 130 1032 130 420 165 1024 225 1032 225 813 200 420 260 518 150 616 150 813 350 TK TL Series Open End Metric 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 3 8 4 0 4 2 4 4 4 6 4 8 5 0 5 2 5 4 5 6 5 8 6 0 6 2 6 4 6 6 6 8 7 0 7 2 7 4 7 6 7 8 8 0 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 ...

Page 13: ...ness in Stroke mm 6 3 2 0 8 0 8 3 2 0 8 0 1 0 2 4 1 3 0 1 0 3 2 1 3 0 6 3 2 1 3 0 8 3 2 1 3 0 4 2 0 1 6 5 5 1 8 1 5 0 6 1 6 1 5 0 1 0 2 4 2 2 5 1 0 3 2 2 2 5 4 2 0 2 6 0 5 1 8 3 1 2 6 1 6 3 1 2 TH Series Open End Metric 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 3 8 4 0 4 2 4 4 4 6 4 8 5 0 5 2 5 4 5 6 5 8 6 0 6 2 6 4 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 2 2 ...

Page 14: ...Press the POP Nut against the Mandrel and the Mandrel will spin automatically threading on the POP Nut The Mandrel will stop spinning once the POP Nut fully threaded and the flange contacts the nosepiece Note Keep pushing the POP Nut onto the Mandrel until the clockwise rotation of the Mandrel automatically stops If the POP Nut is not fully threaded the setting stroke will be shortened by the gap ...

Page 15: ...automatically reverse rotation to unthread from the POP Nut Figure 6 4 CAUTION DO NOT double stoke the trigger Double stoking or trying to set a POP Nut after it has been partially set can result in damage to the application the POP Nut and or the tool When setting a POP Nut you must hold the trigger until the Mandrel completely unthreads from the nut Note 1 Fit the flange of the POP Nut flat agai...

Page 16: ... the Mandrel To unthread the POP Nut depress the control knob and then press and hold the trigger this reverses the spin direction of the Mandrel and unthreads the nut When fully unthreaded release the trigger Figure 6 8 If the POP Nut jams and the strength of the air motor is insufficient to unthread the Mandrel a Disconnect the air supply b Thread the M4 x20 Cap screw provided with the tool into...

Page 17: ...he Mandrel after every 50 60 sets See Figures 6 11 and 6 12 Over time metal fragments can stick to the Mandrel and it can run short of lubrication making it difficult to mount POPNuts smoothly If you continue to use the tool in this condition it will become increasingly difficult to mount POP Nuts and the Mandrel and internal parts will wear out prematurly Figure 6 11 ...

Page 18: ...Page 18 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 PNT800A Diagram ...

Page 19: ...Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 19 ...

Page 20: ...ng 13 33 PNT600 33A Joint Adapter 3 34 PNT600 34 Truss Head Screw 3 35 DPN900 035 O Ring 1 36 DPN277 008 Sleeve Upper 1 37 DPN900 036 O Ring 1 38 DPN277 009 Handle 1 Item Part No Description Qty 39 PNT600 39 Truss Head Screw 4 40 PNT800 02 Chamber 1 41 PNT600 41A R Joint Adapter 1 42 DPN900 021 O Ring 2 43 PNT600 43 R Joint Spacer 1 44 PNT600 44B R Joint 1 45 PNT600 45A Rear Case 1 46 PNT600 46 Tr...

Page 21: ...03 M Valve Rod 1 104 PNT600 104 Motor Case End 1 105 PNT600 105 Washer 1 106 DPN900 044 O Ring 1 107 PNT600 107 O Ring Holder 1 108 DPN900 045 O Ring 1 Item Part No Description Qty 109 DPN902 002 Retaining Ring 1 110 PNT600 110 Casing 1 111 PNT600 111 Ball Bearing 1 112 PNT600 112 Rear Plate 1 113 PNT600 113 Rotor 1 114 PNT600 114 Blade 4 115 PNT600 115 Spring Pin 1 116 PNT600 116 Cylinder 1 117 P...

Page 22: ...000 POP Nuts parts wear between the Spin Pull head and the Spin Pull head case will start to cause heating drying and rattling Mandrel rotation will be slower with less torque Follow below procedure 2 A to remove the Nose Housing and spray lubricant between the Spin Pull Head and the Spin Pull Head Case 2 Mandrel replacement Nosepiece replacement and Mandrel protrusion length adjustment Use the de...

Page 23: ...e a 23mm and a 19mm spanner to loosen the Lock Nut and remove the Nosepiece and the lock nut from the Nose Housing Change the Nosepiece Figure 7 4 c Screw the lock nut and Nosepiece into the Nose Housing d For an Open End POP Nut Thread the Nosepiece all the way into the Nose housing Screw the open end POP Nut onto the Mandrel and adjust the Nosepiece so that approximately one thread of the Mandre...

Page 24: ... Valve Push Rod may be damaged or broken Procedure a Disconnect the air supply b Use a cross head screwdriver to remove the truss machine screw and detach the Front Case Figure 7 7 c Use the 1 5mm hexagonal wrench provided to loosen the lock screw on the control nut and turn the Control Knob counter clockwise until the Control Nut reaches the end of its travel Figure 7 8 d Press the control knob a...

Page 25: ...embly length proper length 66 0 1 and readjust For all other issues refer to the Troubleshooting section 4 OIL RECHARGING If the stroke gets too short due to a lack of hydraulic oil if a proper setting stroke is not possible even after stroke adjustment follow the procedure below to recharge the hydraulic oil Note If the stroke is still inadequate after recharging the oil the hydraulic seals may n...

Page 26: ...ut Figure 7 16 e Dispose of the old hydraulic oil from the handle in a proper waste oil container f Pour the new hydraulic oil into the bore of the handle Figure 7 17 g Pour the oil in until its surface is level with the backup ring Figure 7 18 Figure 7 14 Scale Lock screw 1 5 mm hex wrench Lock screw Never loosen Control Knob End of the Control Nut Control Nut Set the position to 10mm Truss screw...

Page 27: ...ube into place Figure 7 20 i Pass the Tube into the tube insertion holes in the Air Piston assembly and the Handle Lower Figure 7 21 j Replace the Air Chamber and the four 4 truss machine screws on the Air Chamber k Turn the tool over so that the fill screw is uppermost Use a straight screwdriver to unscrew the fill screw to let any excess oil and air bubbles escape Once the hydraulic oil stops co...

Page 28: ...is not correct Adjust the total length of the Control Knob assembly Maintenance and Testing subsection 3 8 The Control Nut and T Valve Push Rod are damaged Replace the damaged parts Maintenance and Testing subsection 3 No forward or reverse rotation of the Mandrel Slow rotation 9 After the stroke the tool is pressed against workpiece Pull the Nut tool lightly while detaching Operation subsection 2...

Page 29: ... stroke correctly Stroke Adjustment The setting stroke is short The tool automatically reverse rotates 22 Too much hydraulic oil or air is mixed in hydraulic oil Recharge the hydraulic oil Maintenance and Testing subsection 4 23 Low air pressure Adjust the pressure of the compressed air supply Tool Setup The setting stroke is short The tool does not reverse rotate automatically 24 Too little hydra...

Page 30: ...PRG540 130 MOBIL DTE 26 Manufactured By ExxonMobil Corporation Emergency Phone 609 737 4411 MSDS Fax on Demand 613 228 1467 MSDS 602649 00 Shell TELLUS 68 Manufactured By SOPUS Products Health Information 877 504 9351 MSDS Assistance 877 276 7285 MSDS 402288L 0 Distributed By Emhart Teknologies Phone 203 924 9341 First Aid SKIN Remove contaminated clothing and shoes and wipe excess from skin Flush...

Page 31: ... Declare that PNT800A Conforms to the following standards EN 292 part 1 and part 2 ISO prEN 15744 ISO 3744 EN 28662 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98 37 EEC which replaces Directive 89 392 EEC and its amending Directives 91 368 EEC 93 44 EEC and 93 68 EEC Signed ____________________________________ Eymard Chitty Vice President R D Birmi...

Page 32: ...r Marne France Tel 33 1 5671 2424 Fax 33 1 5671 2434 Norway Postboks 153 Leirdal 1009 Oslo Norway Tel 47 2290 9990 Fax 47 2290 9980 Spain Carretera M 300 Km 29 700 28802 Alcalá de Henares Madrid Spain Tel 34 91 887 1470 Fax 34 91 882 3602 Sweden Skjutbanevägen 6 SE 701 44 Örebro Sweden Tel 46 19 2058000 Fax 46 19 260038 United Kingdom 177 Walsall Road Perry Barr Birmingham B42 1BP United Kingdom T...

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