POP
NUT
™
Tool
PNT800L-PC
Maintenance Manual
Page 1: ...POP NUT Tool PNT800L PC Maintenance Manual...
Page 2: ...up 12 Mandrel and Nosepiece installation 13 Basic Tool Operation 14 Mandrel Nosepiece Adjustment 14 Setting Force Valve Spring Selection 15 Tool Operation 16 Setting Force Adjustment 18 Adjustment for...
Page 3: ...nt is needed for the same nut in multiple application grips Eliminated application nut damage due to double stroking Proper set achieved even with a small gap between the nut flange and Nosepiece Tabl...
Page 4: ...ervals 5 Only use genuine Emhart Teknologies parts for tool maintenance and repair 6 Do not operate the tool with the Nose Housing removed 7 Keep fingers away from the front of the tool when connectin...
Page 5: ...Setting capacity See Table 1 POP NUT blind rivet nut range Tool Noise Level LAeq T 72 7 dB A LWA 77 6 dB A LPeak 106 3 dB C Tool Vibration Level 0 42 m s 2 Time to 2 5 m s 2 24hrs EAV Figure 1 Tool Di...
Page 6: ...0 133 Hex wrench 1 5 mm 1 DPN907 006 Cap screw M4 X 20 1 DPN277 179 POP NUT Mandrel Release 1 DPN901 023 Valve Spring 1 FG2245 Operating Instructions 1 FG2267 Maintenance Manual 1 FG2222 Warranty Card...
Page 7: ...1 420 20 5 16 18 PNT600 02 8 8 1 PNT600 01 518R 5 16 18 3 8 16 PNT600 02 10 10 1 PNT600 01 616R 3 8 16 Piloted Nosepiece Mandrel Thin Wall TK TL TH POP NUT Thread size Part No I D Part No Thread size...
Page 8: ...Page 8 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 PNT800L PC Diagram...
Page 9: ...Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 9...
Page 10: ...PNT600 33A Joint Adapter 3 34 PNT600 34 Truss Head Screw 3 35 DPN900 035 O Ring 1 36 DPN277 008 Sleeve Upper 1 37 DPN900 036 O Ring 1 38 DPN277 009 Handle 1 Item Part No Description Qty 39 PNT600 039...
Page 11: ...NT600 101A Motor Case End Plate 1 102 DPN900 043 O Ring 1 103 PNT600 103 M Valve Rod 1 104 PNT600 104 Motor Case End 1 105 PNT600 105 Washer 1 106 DPN900 044 O Ring 1 Item Part No Description Qty 107...
Page 12: ...n the air supply and Air Hose connecting to the tool within 3m 6 ft of the tool 5 Adjust the air pressure supply and oil drip volume of the lubricator Air Pressure 0 5 0 6 MPa 72 5 87 psi Oil drip vol...
Page 13: ...the Air Supply 11 Select the correct Mandrel according to Table 5 12 Remove the Nose Housing from the tool to expose the Mandrel and Spin Pull Head Case 13 Pull the Lock Pin Holder back and unscrew th...
Page 14: ...ck nut on the tool and thread the Nosepiece all the way into the Nose Housing 3 Thread the desired POP NUT onto the tool Open End POP NUTs a Thread the insert onto the mandrel until the Mandrel extend...
Page 15: ...Size Aluminum Steel RLT Stainless M4 8 32 DPN901 023 DPN901 023 M5 10 24 10 32 DPN901 023 DPN901 023 DPN901 023 M6 1 4 20 DPN901 023 DPN901 023 DPN901 024 DPN901 023 M8 5 16 18 DPN901 023 DPN901 024...
Page 16: ...d the Nosepiece Figure 9 Loading the POP NUT onto tool Installing the POP NUT into the work piece 1 With the POP NUT mounted on the Mandrel insert it perpendicularly into the hole of the work piece 2...
Page 17: ...e Control Knob 2 While holding the Control Knob press and hold the trigger This will cause the Mandrel to spin counter clockwise and unthread the insert 3 When fully unthreaded release the trigger To...
Page 18: ...ew on Setting Force Control Valve 2 Turn the Adjuster using a flat blade screwdriver as needed a Adjust Setting force by 1 4 turn increments to prevent stripping or damaging of insert threads 3 Tighte...
Page 19: ...lace if bent or broken Recharge hydraulics Loss of Stroke See Recharging Hydraulics Clean Lube Mandrel Clean and Lube the Mandrel every 50 sets o Over time debris can stick to the Mandrel reducing its...
Page 20: ...emove the Chamber from the tool 5 Remove the Air Piston Assembly and the Tube Figure 16 Removing the Chamber and Air Piston Assembly 6 Dispose of the old hydraulic oil in a proper waste oil container...
Page 21: ...nto the tube insertion holes in the Air Piston Assembly and the Handle Lower 13 Replace the Chamber and the four 4 truss head machine screws and tighten 14 Place the tool on its side so that the Fill...
Page 22: ...ngage the tool from the workpiece using the Control Knob Tool Operation The insert threads have been damaged due to high setting force Disengage the tooll from the work piece Adjust the setting force...
Page 23: ...tting Force Adjustment Tool Setup Mandrel and Nosepiece installation The Mandrel is damaged and or broken Tool is not perpendicular to the work piece during installation Review the proper operating pr...
Page 24: ...ately Do not induce vomiting EYES Flush with clear water for 15 minutes or until irritation subsides If irritation persists consult a physician Fire FLASH POINT COC 400 F Cool exposed containers with...
Page 25: ...is necessary unless large quantities of product are ingested However get medical attention EYES Flush with water If irritation occurs get medical attention Fire FLASH POINT 390 F 198 9 C Material wil...
Page 26: ...eclare that PNT800L PC Conforms to the following standards EN 292 part 1 and part 2 ISO prEN 15744 ISO 3744 EN 28662 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine...
Page 27: ...Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 27...
Page 28: ...Page 28 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614...
