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User manual

PONSEL

Reference: NOTICE_ACTEON_2010_v001-UK

V: 001

1/56

WRITTEN BY

APPROVED

BY

NAME

:

S

TÉPHANE

LE

GUYADER

NAME

:

B

ERTRAND VERGNE

ACTEON 2010

pH-Temperature

User manual

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Summary of Contents for ACTEON 2010

Page 1: ...User manual PONSEL Reference NOTICE_ACTEON_2010_v001 UK V 001 1 56 WRITTEN BY APPROVED BY NAME STÉPHANE LE GUYADER NAME BERTRAND VERGNE ACTEON 2010 pH Temperature User manual ...

Page 2: ...be carried out by specialist personnel authorised by the user of the facilities The specialist personnel must be familiar with this activation manual and are to follow its instructions Before carrying out connection make sure that the power supply is compliant with the directions mentioned on the nameplate A clearly signposted current switch must be installed nearby the device Before turning the s...

Page 3: ...f an ESHP Elbowed Sensor Holder Perch or SSHP Straight Sensor Holder Perch on a QRPM Quick Release Perch Mount PONSPFR and PONSPFR2 5 2 3 4 Installation of a pH sensor cleaning system 5 2 4 Installation mounted inside pipes 5 3 THE ACTEON 2010 TRANSMITTER 5 3 1 Control console 5 4 SUMMARY OF ACTEON 2010 MENUS 5 5 THE MEASURE WINDOW 5 6 CALIBRATING THE ACTEON 2010 5 6 1 Calibrating the sensors 5 6 ...

Page 4: ...he 4 20mA outputs 5 9 4 Adjusting the relay outputs 5 9 4 1 Configuring the relays in mode 1 5 9 4 2 Configuring the relays in mode 2 5 9 5 Adjusting the measure units 5 9 6 Setting the language 5 9 7 Returning to the factory default values 5 10 THE INFO MENU 5 11 ADJUSTING THE CONTRAST OF THE ACTEON 2010 DISPLAY 5 12 TECHNICAL SPECIFICATIONS 5 13 THE SENSORS 5 13 1 The pH sensor 5 13 1 1 Specific...

Page 5: ...fier 5 Figure 4 Mount and hood for the transmitter 5 Figure 5 Elbowed Sensor Holder Perch 5 Figure 6 Nozzle for sensor without cleaning system 5 Figure 7 Installation of a perch on a QPRM with one or two sliders 5 Figure 8 Installation of a pH sensor mounted inside a pipe 5 Figure 9 Installation of a temperature sensor mounted inside a pipe 5 Figure 10 Diagram of the pH sensor 5 Figure 11 Wiring d...

Page 6: ...H 4 01 buffer solution instructions 1 1 2 A pH sensor Two sensors are available depending on use PONCPC PHL 10 Electrolyte plastogel pH sensor with 10 metre cable and LEMO connector perch mounted or mounted inside a pipe In cold liquids with very low conductivity less than 50 µS cm or contaminating media it is recommended to use a filling sensor with bridge PONCPC PHL RV 10 Glass bodied pH filling...

Page 7: ...h without cleaning system or Temperature sensors Complete with 50 diameter BP3P glued coupling PONCOUDE 90 elbow for closing off a sensor holder perch PONSPFR2C ESHP or SSHP type mount for 2 perches 1 arm 2 sliders made of stainless steel PONSPFR1C ESHP or SSHP type mount for 1 perch 1 arm 1 slider made of stainless steel PONSPFR COUL Additional slider for a QRPM system Quick Release Perch Mount 1...

Page 8: ...sors To be fitted with the appropriate nipple To be fitted on stainless steel piping PONNIP PH EH Nipple for pH Eh sensors PONNIP PH EH T Nipple for 2 pH T or Eh T or pH Eh sensors PONNIP T Nipple for Temperature sensor 1 2 5 Consumables PONMANU 2010 Additional User Manual PONKCL 1M 125 ml bottle of 1M KCl for pH and Eh filling sensors PONKCL 2M 125 ml bottle of 2M KCl for pH and Eh filling sensor...

Page 9: ...181 195 3 Figure 1 Transmitter mounting diagram 2 2 Connection of the ACTEON 2010 transmitter to the pH and Temperature sensors connection sensor transmitter 10 m Figure 2 Installation of a measuring system ACTEON 2010 transmitter pH meter and thermometer pH sensor PONCPC PHL S10 Temperature sensor PONCPC T 10 Relay 4 20 mA Max 10 metres 230 V Earth terminal or lining out of 230 V ...

Page 10: ...ntegrated pre amplifier 2 2 1 Acteon 2010 wiring See appendix 15 at the end of the document 2 3 Tank mounting 2 3 1 Using the stand and protective hood A protective hood PON PDPVC 1 is available for mounting the ACTEON 2010 The hood is essential in the case of direct exposure to adverse weather or sunshine Figure 4 Mount and hood for the transmitter ACTEON 2010 pH and Temperature transmitter Tempe...

Page 11: ...lder perch and nozzle PONPPCC PH EH or PONPPCD PH EH For immersing the sensor in a tank it is better to use the elbowed sensor holder perch Figure 5 Elbowed Sensor Holder Perch Elbowed Sensor Holder Perch Sensor in nozzle Direction of liquid flow Sensor holder perch Glued coupling Sensor holder nozzle Fixing nut Liquid level Min 50 cm ...

Page 12: ...the nozzle and let it protrude by around twenty centimetres 6 Replace only the ring type joint nearest to the glass part 7 Leave the tip of the sensor flush with the end of the nozzle to within a millimetre Fasten the sensor in place by screwing the tightening screw 8 Replace the nozzle on the perch and fasten it using the tightening screw 9 Set the perch in a vertical position using our stand wit...

Page 13: ...ease Perch Mount PONSPFR and PONSPFR2 1 Fix the stainless steel QRPM to the infrastructure 2 Next fix a sensor holder perch to the stainless steel QRPM as shown in the diagram below Figure 7 Installation of a perch on a QPRM with one or two sliders It is possible to install a second slider in order to install a second sensor holder perch for the temperature sensor see diagram above ...

Page 14: ...he top to the bottom of the perch by pulling on the string 5 Remove the string then place the sensor in the nozzle and let it protrude by around twenty centimetres 6 Replace only the ring type joint nearest to the glass part 7 Leave the tip of the sensor flush with the end of the nozzle to within a millimetre Fasten the sensor in place by screwing the tightening screw 8 Replace the nozzle on the p...

Page 15: ...d inside pipes use the tee assembly PON 4020 and the adapter sleeve PONAP1 Figure 8 Installation of a pH sensor mounted inside a pipe Figure 9 Installation of a temperature sensor mounted inside a pipe 20 x 27 connector pH sensor PONCPC PHL 10 Sleeve PONAP1 Tee PON4020 Raccord 20x27 Capteur pH PONCPC T 10 Foureau PONAP1 T PON4020 ...

Page 16: ...ENTER key for accessing menus or validating actions 2 ESC key for exiting menus or cancelling actions 3 key to move left in menus 4 5 key to move right in menus key to increase a value or select the menu above 6 key to decrease a value or select the menu below 8 Quarter turn to lock the cover 2 5 3 4 6 8 7 7 Control screen ...

Page 17: ...ion of the measure unit 9 5 GENERAL INFORMATION HISTORY CALIBRATION LOGGER Config of 4mA 20mA stop switches 9 3 1 Calibration of 4 20mA outputs 9 3 2 Adjustment of thresholds to mode 1 9 4 1 Adjustment of thresholds to mode 2 9 4 2 Factory default configuration reminder 9 7 Gain adjust 6 1 2 Complete calibration 6 1 1 Theoretical calibration 6 1 3 Gain adjust 6 1 5 Complete calibration 6 1 4 Theor...

Page 18: ...OR The calibration coefficients are the theoretical coefficients CAL The calibration point of the sensor is not correct 6 4 Status and operating mode of relays R1 and R2 ACTEON menu 5 6 Trend curve configurable from 1 minute to 24 hours with automatic scaling Temperature transmitted by the temperature sensor If the sensor is not installed or the wiring is faulty the temperature is not displayed an...

Page 19: ...4h 4 31 MEASURE pH INFO CONF HIST CAL LOG MEAS Mode1 R1 R2 ACTEON 2010 pH meter pH 6 8 Use the and keys to move about the ACTEON menu CALIBRATION SENSORS CALIBRATION SENSOR pH Gain adjust Complete calibration Theoretical calibration TEMPERATURE SENSOR Zero rectification Complete calibration Theoretical calibration ENTER Validate the choice Select the CAL menu then press the ENTER key ...

Page 20: ... Theoretical calibration TEMPERATURE SENSOR Gain adjust Complete calibration Theoretical calibration ENTER Validate the choice Use the and keys to select the type of calibration and sensor to be calibrated Select the Complete calibration menu then press the ENTER key Use the and keys to move in the name Use the and keys to change the letters Once you have entered your name or reference press the E...

Page 21: ...BILISATION Use the and keys to adjust the value of the buffer from 4 98 to 10 13 To validate the second calibration point press the ENTER key CALIBRATION OF THE SENSOR pH Immerse sensor in a pH 4 01 or 10 01 buffer Standard Measure pH pH ESC Leave the current gain ENTER Validate the new gain 4 01 4 20 WAIT Nonstable measurement MEASUREMENT STABILISATION Immerse the sensor in the pH 4 01 or 10 01 b...

Page 22: ...001 22 56 20 00 C 24h 4 01 MEASURE pH INFO CONF HIST CAL LOG MEAS ACTEON 2010 pH meter pH 6 8 If the second calibration point is not correct an error message window appears see information on error messages chapter 6 2 2 Calibration Correct No Yes Mode1 R1 R2 ...

Page 23: ...ical calibration ENTER Validate the choice Use the and keys to select the type of calibration and sensor to be calibrated Select the Gain adjust menu then press the ENTER key Use the and keys to adjust the value of the buffer from 4 00 to 10 98 To validate the gain adjustment press the ENTER key CALIBRATION OF THE SENSOR pH Immerse sensor in a pH 4 01 buffer Standard Measure pH pH ESC Leave the cu...

Page 24: ...001 24 56 20 00 C 24h 4 01 MEASURE pH INFO CONF HIST CAL LOG MEAS ACTEON 2010 pH meter pH 6 8 If the second calibration point is not correct an error message window appears see information on error messages chapter 6 2 2 Calibration Correct No Yes Mode1 R1 R2 ...

Page 25: ... ENTER Validate the choice Use the and keys to select the type of calibration and sensor to be calibrated Select the Theoretical calibration menu then press the ENTER key 23 54 C 24h 5 42 MEASURE pH INFO CONF HIST CAL LOG MEAS Mode1 R1 R2 ACTEON 2010 pH meter pH 6 8 CAL THEOR The icon showing that the device is calibrated with the theoretical coefficients appears Use the and keys to select and con...

Page 26: ...ion TEMPERATURE SENSOR Gain adjust Complete calibration Theoretical calibration ENTER Validate the choice Use the and keys to select the type of calibration and sensor to be calibrated Select the Complete calibration menu for the temperature sensor then press the ENTER key Use the and keys to move in the name Use the and keys to change the letters Once you have entered your name or reference press...

Page 27: ...STABILISATION Use the and keys to adjust the value of the water temperature To validate the second calibration point press the ENTER key CALIBRATION OF TEMPERATURE SENSOR Immerse sensor in water at ambient temperature Standard Measure C C ESC Leave the current gain ENTER Validate the new gain 20 00 20 20 WAIT Nonstable measurement AWAIT MEASUREMENT STABILISATION Immerse the sensor in the water at ...

Page 28: ...001 28 56 20 00 C 24h 4 01 MEASURE pH INFO CONF HIST CAL LOG MEAS ACTEON 2010 pH meter pH 6 8 If the second calibration point is not correct an error message window appears see information on error messages chapter 6 2 2 Calibration Correct No Yes Mode1 R1 R2 ...

Page 29: ...calibration ENTER Validate the choice Use the and keys to select the type of calibration and sensor to be calibrated Select the Gain adjust menu for the temperature sensor then press the ENTER key Use the and keys to adjust the temperature value of the water at ambient temperature To validate the gain adjustment press the ENTER key CALIBRATION OF TEMPERATURE SENSOR Immerse sensor in water at ambie...

Page 30: ...001 30 56 20 00 C 24h 4 01 MEASURE pH INFO CONF HIST CAL LOG MEAS ACTEON 2010 pH meter pH 6 8 If the second calibration point is not correct an error message window appears see information on error messages chapter 6 3 2 Calibration Correct No Yes Mode1 R1 R2 ...

Page 31: ...in adjust Complete calibration Theoretical calibration ENTER Validate the choice Use the and keys to select the type of calibration and sensor to be calibrated Select the Theoretical calibration menu then press the ENTER key 23 54 C 24h 5 42 MEASURE pH INFO CONF HIST CAL LOG MEAS Mode1 R1 R2 ACTEON 2010 pH meter pH 6 8 Use the and keys to select and confirm the procedure After correctly selecting ...

Page 32: ...ration with the pH 4 01 buffer If you observe an error during calibration with the pH 4 01 buffer 1 Check that the buffer is not fouled or out of date 2 Check that the port for the bridge is not blocked 6 3 Information on error messages during calibration of the temperature sensor 6 3 1 Error during calibration at 0 C CALIBRATION OF THE TEMPERATURE SENSOR CALIBRATION IMPOSSIBLE offset NON CORRECT ...

Page 33: ...tween the temperature sensor and ACTEON 2010 6 3 2 Error during calibration with water at ambient temperature If you observe an error during calibration in the water at ambient temperature 1 Check the water temperature with a precision thermometer 2 Check the connection between the temperature sensor and ACTEON 2010 CALIBRATION Esc Escape the menu OF THE TEMPERATURE SENSOR CALIBRATION IMPOSSIBLE S...

Page 34: ...d on the trend curve To view this data follow the instructions below 20 00 C 24h 4 31 MEASURE pH INFO CONF HIST CAL LOG MEAS ACTEON 2010 pH meter pH 6 8 Use the and keys to move about the ACTEON menu Select the menu then press the ENTER key HIST 20 00 C 24h 4 31 HISTORY pH pH 6 8 ESC Escape the menu Use the and keys to move along the trend curve Mode1 R1 R2 ACTEON 2010 pH meter Mode1 R1 R2 ...

Page 35: ...HEORETICAL offset ACTEON 2010 is using the theoretical offset INCORRECT slope ACTEON 2010 is incorrectly calibrated because the slope calculated during calibration is incorrect in this case ACTEON 2010 is using the last correctly calculated slope INCORRECT offset ACTEON 2010 is incorrectly calibrated because the offset calculated during calibration is incorrect in this case ACTEON 2010 is using th...

Page 36: ...SURE pH INFO CONF HIST CAL LOG MEAS ACTEON 2010 pH meter pH 6 8 Use the and keys to move about the ACTEON menu CALIBRATION WHAT DO YOU WANT TO DO Averaging sensor response Graphic screen 4 20mA output adjustment Relays outputs adjustment Measure unit Language Factory default value reminder ESC Escape the menu Select the menu then press the ENTER key CONF Mode1 R1 R2 ...

Page 37: ...sired configuration Select the Averaging sensor response menu then press the ENTER key Use the and keys to increase and decrease the averaging Select the required averaging then press the ENTER key CONFIG CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Graphic screen 4 20mA output adjustment Relays outputs adjustment Measure unit Language Factory default value reminder AVERAGING SENSOR RES...

Page 38: ...o adjust the duration of the trend curve from 1 sec to 15 min Select the required time base then press the ENTER key CONFIG CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Graphic screen 4 20mA output adjustment Relays outputs adjustment Measure unit Language Factory default value reminder Configuration of the trend curve OF THE GRAPHIC SCREEN Time base Showing maximum range 11 hours 7 min...

Page 39: ...alibrate them during activation Use the and keys to select the desired configuration Select the 4 20mA output adjustment menu then press the ENTER key CONFIG CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Graphic screen 4 20mA output adjustment Relays outputs adjustment Measure unit Language Factory default value reminder 4 20mA OUTPUTS 4 20mA output adjustment 4 20mA output calibration ...

Page 40: ...4mA or 20mA stop CONFIG 4 20mA OUTPUTS 4 20mA output adjustment 4 20mA output calibration CONFIG 4 20mA OUTPUT NUMBER 1 FOR pH 4mA adjustment 2 00 pH 20mA adjustment 12 00 pH Once the 4 20mA output is correctly configured for the pH press the ENTER key Use the and keys to increase and decrease the values of the 4 and 20mA stops Use the and keys to select either the 4mA or 20mA stop CONFIG 4 20mA O...

Page 41: ... 56 Once the 4 20mA output is correctly configured for the temperature press the ENTER key CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Graphic screen 4 20mA output adjustment Relays outputs adjustment Measure unit Language Factory default value reminder ...

Page 42: ...utput adjustment 4 20mA output calibration CONFIG Procedure Insert an ammeter on 4 20mA outputs Once the 4 20mA output is correctly configured for the pH press the ENTER key Use the and keys to increase and decrease the 4mA value Use the and keys to select either the 4 20mA output for the pH or the 4 20mA output for the temperature CONFIG 4 20mA OUTPUTS CURRENT GENERATION OF 4 mA Enter the value r...

Page 43: ... the pH or the 4 20mA output for the temperature CONFIG 4 20mA OUTPUTS GENERATION DU 20mA Enter the value read on the output 4 20mA pH 20 00 mA Enter the value read on the output 4 20mA temperature 20 00 mA Once the 20mA outputs are correctly adjusted press the ENTER key CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Graphic screen 4 20mA output adjustment Relays outputs adjustment Measur...

Page 44: ...pumping phenomena on the relays to be avoided Triggering direction Above this means the relay s contact is closed above the alarm threshold Below this means the relay s contact is open below the alarm threshold Use the and keys to select the desired configuration Select the Relays outputs adjustment menu then press the ENTER key Use the and keys to select the desired configuration mode CONFIG CONF...

Page 45: ...s the ENTER key CONFIG MODE 1 ADJUSTEMENT OF THE THRESHOLDS AND HYSTERESIS Rel 1 connected to pH measurement Alarm threshold 12 01 pH Hyst 0 10 pH Above the threshold R1 is on Rel 2 connected to Temperature Alarm threshold 20 01 C Hyst 0 06 C Above the threshold R2 is on CONFIG WHAT DO YOU WANT TO DO Graphic screen 4 20mA output adjustment Relays outputs adjustment Measure unit Language Factory de...

Page 46: ... ENTER key CONFIG MODE 2 ADJUSTEMENT OF THE THRESHOLDS AND HYSTERESIS Rel 1 connected to pH measurement Alarm threshold 8 01 pH Hyst 0 10 pH Above the threshold R1 is on Rel 2 connected to pH measurement Alarm threshold 9 01 pH Hyst 0 10 pH Above the threshold R2 is on CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Graphic screen 4 20mA output adjustment Relays outputs adjustment Measure ...

Page 47: ...sure unit CONFIG CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Graphic screen 4 20mA output adjustment Relays outputs adjustment Measure unit Language Factory default value reminder OF UNITS Esc Cancel the procedure Enter Validate the choice Temperature C Celcius degrees F Farhrenheit degrees Once the desired measure unit is correctly configured press the ENTER key CONFIG WHAT DO YOU WAN...

Page 48: ...ONFIG CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Graphic screen 4 20mA output adjustment Relays outputs adjustment Measure unit Language Factory default value reminder OF THE LANGUAGE Esc Cancel the procedure Enter Validate the choice Select the language French English Once the desired language is correctly configured press the ENTER key CONFIG WHAT DO YOU WANT TO DO Graphic screen 4 ...

Page 49: ...onfirm the procedure CONFIG CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Graphic screen 4 20mA output adjustment Relays outputs adjustment Measure unit Language Factory default value reminder DEFAULT VALUE REMINDER Esc Cancel the procedure Enter Validate the choice ATTENTION you will loose all your personal adjustments Yes No CONFIG WHAT DO YOU WANT TO DO Graphic screen 4 20mA output ad...

Page 50: ...the threshold the R2 relay is active Measurement unit for temperature C Language French 10 The info menu The INFO window provides information on the type and version of the device The software and hardware versions must be mentioned when calling technical support or the Ponsel after sales service 11 ADJUSTING THE CONTRAST OF THE ACTEON 2010 DISPLAY The contrast of the LCD screen can be adjusted in...

Page 51: ...y fine glass bulb sensitive to pH soldered to the tip of a crystal tube The resistance of the electrode is around 1000 MΩ The glass pH bulb is protected by a polyethylene strainer Requires at a minimum an input circuit of 105 MΩ An Ag AgCl type plasticized electrolyte saturated KCl Plastogel 1 reference electrode The Plastogel electrolyte is in direct contact with the external environment without ...

Page 52: ...cessary to immerse a cold electrode in a medium with a temperature greater than 50 C immerse it three times in short bursts at intervals of a few seconds WHEN COLD Ditto for the operating procedure With the plasticized electrolyte there is no risk of the reference electrode de priming The risk of splicing error which is low at normal temperatures does not increase at low temperatures any more than...

Page 53: ...f the salt is diffused in water with a low ionic strength If there is no storage solution which is ideal for this use or saturated KCl solution several drops are sufficient in both cases it is possible to make do with slightly moistening the inside of the protective casing before storage so as to maintain an atmosphere conducive to hydration of the glass pH bulb In such a case the sensor can be st...

Page 54: ... be cleaned rub carefully with filter paper soaked with toluene There is no response to pH variations The glass electrode bulb is broken or cracked or the connection between the sensor and ACTEON 2010 is faulty The measurement is unstable The electrolyte contact with the medium is poor the connection between the sensor and ACTEON 2010 is faulty or the connector is wet rinse thoroughly with alcohol...

Page 55: ...minal If the temperature sensor is not connected terminal points 28 and 29 must be linked up to the shunt supplied with the terminal If the temperature sensor is connected the shunt between terminal points 28 and 29 must be removed Every time the cover of the ACTEON is shut it is essential to check that the sealing joint is correctly positioned in its groove on the cover ...

Page 56: ... PONSEL Reference NOTICE_ACTEON_2010_v001 UK V 001 56 56 After sales service PONSEL Service SAV 427 route de Caudan ZI de Kergoussel 56850 Caudan France TEL 33 0 2 97 89 25 30 FAX 33 0 2 97 76 55 72 Serial number ...

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