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Polyprint TEXJET, Operation Manual

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Polyprint TEXJET Operation Manual Download Page 14

POLYPRINT SA – TEXJET OPERATION MANUAL V6.4 EN 

  - 14 - 

Assembling and setting up the printer 

Removing transport fixtures 

 

•

 

Before starting the printer first remove the protective materials  

o

 

One is placed for the plate 

movement. After removing 

this yellow fixture, place the 2 

screws back. 

 

 

 

 

 

 

o

 

The second brake is placed for 

the head movement. Remove 

screws and metal part. 

 

 

 

 

 

Ink configuration 

•

 

You have to install the Cartridges on 

the printer. The Cartridges should be filled with the following order.  

 

CARTRIDGE 

 

 

 

 

 

 

 

INK FILLED 

PHOTO BLACK 

 

 

 

 

CYAN  

 

 

 

 

 

BLACK INK   

  

PD204 

MAGENTA   

 

 

 

 

CYAN INK

    

 

PD201 

YELLOW 

 

 

 

 

 

MAGENTA

 INK    

PD202 

 

YELLOW

 INK  

  

PD203 

LIGHT BLACK 

 

 

 

 

LIGHT CYAN 

 

 

 

 

WHITE INK   

 

PD205 

LIGHT MAGENTA   

 

 

 

WHITE INK   

 

PD205 

LIGHT LIGHT BLACK 

 

 

 

WHITE INK   

 

PD205 

 

 

WHITE INK   

 

PD205 

 

 

Summary of Contents for TEXJET

Page 1: ...TEXJET Digital Textile Garment Printer Operation Manual ENGLISH...

Page 2: ...this document Polyprint is a trademark or trade name of Polyprint S A Thessaloniki Greece Federal copyright laws permit you to make a backup of software included with TexJet for archival purposes onl...

Page 3: ...the printer 18 3 5 The preparation of the black textile 20 3 6 Fixation of the Textile 21 3 7 Maintenance 22 3 8 Transporting the printer 28 3 9 Guidelines for Storage and Handling of the Inks 30 4 H...

Page 4: ...2xCMYK CMYK 4xWhite or other combinations The system is based on a standard inkjet technology the Epson 4880 printer is the heart of the system The printer has been modified to work with the TexJet RI...

Page 5: ...nsing o The printer is not made for kids but only for professionals When setting up this product o Use the type of power source indicated on this products label o Do not use a damaged or frayed power...

Page 6: ...uid on it This will affect the normal printing operations o If you remove the ink cartridges make sure to place them in a bag individually to keep them away from dust dirt and debris o Do not attempt...

Page 7: ...power source indicated on this products label Connect the power cable to a standard 220V or either to 110V for U S A Data cable Use the USB cable to connect the machine to the computer To connect the...

Page 8: ...TEXJET OPERATION MANUAL V6 4 EN 8 Printer and accessories TEXJET printer Short USB cable Chip Reseter 2 Power cables RIP software CD profiles and drivers USB Dongle Epson driver CD 8 Cartridges with...

Page 9: ...system requirements are for using the Texjet Rip software Inks for printing Ink Set PD200 includes PD201 Cyan PD202 Magenta PD203 Yellow PD204 Black PD205 White PD206 Pre coating PD207 Cleaner Equipm...

Page 10: ...inter the installed ink and the proper maintenance which is made We ask you to perform the maintenance task according to the intervals given in the description Following these steps will increase prod...

Page 11: ...XJET OPERATION MANUAL V6 4 EN 11 Name and location of the components 1 TEXJET operation panel 2 Epson operation panel 3 T Shirt plate 4 Waste tank 5 Top cover 6 Back cover 7 Cartridge Slot 8 Ink lever...

Page 12: ...button 12 Left arrow 13 down arrow 14 up arrow 15 Right arrow Menu button 16 ON LED 17 Function Button 18 Copies and Function LED 19 Move plate up 20 Move plate down 21 Automatic plate height adjustme...

Page 13: ...product out of the box due to heavy weight 80kg Take the printer out of the box carefully and place it on a flat horizontal stable table at least 85x155 cm Caution The printer must be placed on the ta...

Page 14: ...the 2 screws back o The second brake is placed for the head movement Remove screws and metal part Ink configuration You have to install the Cartridges on the printer The Cartridges should be filled wi...

Page 15: ...hold it until the green light comes out It takes about 3 sec Put the appropriate cartridge to the printer cartridge slot 7 with the lever up according to the stickers on the cartridges and the slots C...

Page 16: ...D 16 will stop flashing and remain on Power cleaning On the Epson panel press the Menu button 15 and by moving 13 or 14 go to Maintenance Press button 15 to enter the maintenance mode and go to Powerf...

Page 17: ...Limit LED 22 switches off and press the IN button 26 or 27 again Do these steps until you get ready on the Epson Panel display Place a piece of paper or clear inkjet film transparent polyester in cas...

Page 18: ...Troubleshooting chapter Preparing a shirt Move the plate to the front position by pressing Eject button 25 and place a Shirt You can use spray adhesive on the plate to make it slightly sticky or you c...

Page 19: ...ecognized automatically ON led light indication o When ON control panel is available o When OFF device is switched off o When FLASHING the printer is busy o When blinking slowly the printer is in DEBU...

Page 20: ...d Wagner W550 One thorough coat applied to the relevant area of the fabric is enough remember to thoroughly clean your spray gun when you are finished using it Use a mohair blend roller to flatten the...

Page 21: ...ated fabric must not touch the printer head as the ink and pre treatment will react upon the head surface potentially blocking nozzles In your daily operation of your printer observe the correct proce...

Page 22: ...ed near a machine it can get on the inside parts White ink and pre treatment make a hard material which is very hard This can cause many problems to the Printhead Ink jet printers in general do not li...

Page 23: ...maintenance has to be performed at the end of the day 1 Open the top cover 2 Move the print head out of its parking position by pressing the purple lever 3 Clean the wiper using a cotton bud and clean...

Page 24: ...7 Fill the capping using cleaning fluid 8 Move the print head manually into the parking position 9 Perform a normal cleaning by pressing the menu button for 3 seconds 10 When cleaning is finished ope...

Page 25: ...TEXJET OPERATION MANUAL V6 4 EN 25 12 Fill the capping using cleaning fluid 13 Move the print head manually into the parking position 14 Raise both ink levers to the up position while the printer is...

Page 26: ...empty the waste ink tank 3 Reset the chip on the waste ink tank 4 Shake all white ink cartridges 5 Send a printout with white ink in an A4 size Print again until the white comes out Printing after a w...

Page 27: ...as to run trough the white tubes to get them transparent 3 Perform 2 powerful cleanings until dampers and Printhead are clean too 4 Switch of the printer and remove the power gable and the data cable...

Page 28: ...accessories including the USB cable printer drivers or RIP software You should include the power cord 10 Try to keep the printer level while transporting it 11 Remember that when using any common carr...

Page 29: ...f you use a stand the stand must be able to support at least 125Kg 275lb o Always put the printer into a place where the lighting is sufficient o Keep the machine level o Operate the machine in an env...

Page 30: ...ween 10 and 30 degrees Celsius Special Guidelines for Storage and Handling for PD200 Inks The Polyprint PD200 white Ink and cleaning solution will provide excellent results when stored and handled pro...

Page 31: ...s we recommend performing cleaning cycle before starting production Remove white ink during long time of inactivity Remove the white ink from the system and flush out the print head with distilled wat...

Page 32: ...is extra equipment You need to order it T Shirt Mini plate Sleeve plate The Mini plate includes the following items 1 mini plate 32x28cm 1 adapter plate 42 5x7 5cm 2 short interface brackets 1 long in...

Page 33: ...POLYPRINT SA TEXJET OPERATION MANUAL V6 4 EN 33 Place second short interface bracket to the correct position Se the photo Place the mini plate and the adapter plate on position...

Page 34: ...TION MANUAL V6 4 EN 34 T Shirt polo plate The Polo plate includes the following items 1 Polo plate 4 countersunk hex 2 5mm screws 2 5mm Alen metric wrench tool Unscrew the long interface bracket and p...

Page 35: ...EN 35 Place the Polo plate over the 2 long interface brackets and screw the 4 countersunk hex screws Universal plate The Polo plate includes the following items 1 Universal plate 4 countersunk hex 2...

Page 36: ...6 Place the Universal plate over the 2 long interface brackets and screw the 4 countersunk hex screws Standard plate max The Standard plate includes the following items 1 Standard plate 4 countersunk...

Page 37: ...POLYPRINT SA TEXJET OPERATION MANUAL V6 4 EN 37 Place the Standard plate over the 2 long interface brackets and screw the 4 countersunk hex screws...

Page 38: ...ANUAL V6 4 EN 38 Frame system The frame system includes the following items 1 frame system 4 bold hex 3mm screws 3mm Alen metric wrench tool Place the frame system over the 2 long interface brackets a...

Page 39: ...alling the Epson 4880 printer driver The available interface varies depending on the Microsoft Windows operating system USB interface and Ethernet interface Windows Vista XP Me 98 and 2000 Mac OS X 10...

Page 40: ...mputer before installing the Epson 4880 printer driver Install to the computer the printer driver for Epson 4880 from the Polyprint RIP Software CD or the Epson driver CD Follow the instructions on th...

Page 41: ...ws Vista and Windows 7 users must log on as administrators before installing 1 Run the TexjetRIPInstaller655p exe file located in the enclosed CD and then choose your preferred language Wait until the...

Page 42: ...next window you can change your destination folder or you can leave it as it is 5 In the setup type window click on the complete installation and then Next 6 Now you are ready to install the RIP softw...

Page 43: ...UAL V6 4 EN 43 7 When the installation finishes you should be able to see the window below Click Finish to end the installation Have in mind that afterwards you must restart your computer in order for...

Page 44: ...he temperature to make sure that what it is set to is actually the heat temperature Problem The printed colors do not look correct They do not look like what you see on your monitor Causes and Solutio...

Page 45: ...eeding How the garment is being washed Wash at maximum 60 C and dry with delicate dryer settings Prevention Make sure heat press is heating up evenly and correctly Heat press should lightly press garm...

Page 46: ...t in the slot Lift up the lever pull out the cartridge and place it again The cartridge chip is faulty Order a cartridge chip replacement Prevention Perform the weekly maintenance Never touch the chip...

Page 47: ...he printer is bad The board could have a defect The board might have gotten ink or cleaning fluid spilled on it from doing a power purge of the print head while the print head was ON the printer If in...

Page 48: ...s in 72dpi Causes and Solutions The resolution of the image is too low Resolution at 72dpi is for viewing the image on a computer monitor only Images which are intended for printing need to be a high...

Page 49: ...nt head You can try doing a power flushing using the syringe and Cleaning Flushing Fluid You must remove the head to do this Contact Tech Support for help The print head was damaged by crashing into s...

Page 50: ...rvice required serv req Causes and Solutions Tray movement problem detected Please check for any object blocking the tray movement The printer did a fatal operation Note down the exact message Switch...

Page 51: ...lyester Blends etc Connectivity USB 2 0 Firewire Printing resolution Max 2880 dpi 720 dpi recommended Inks Water based Textile Pigment for light colored shirts P100 for dark and light colored shirts P...

Page 52: ...printer The system requirements are for using the Texjet RIP software Inks for printing For light colored and dark colored shirts printing Ink Set PD200 includes PD201 Cyan PD202 Magenta PD203 Yellow...

Page 53: ...os Beglopoulos delegated by the company Polyprint S A that the overhead described machine if installed maintained and used in according to the operating and maintenance instructions in the operating m...

Page 54: ...or environmental conditions problematic inks or any unauthorized disassembly repair or modification This limited warranty covers only the replacement of defective parts and inks and does not include l...

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