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POLYPRINT SA – TEXJET OPERATION MANUAL V4 EN 

  - 3 -

Table of contents 

 

1.

 

Introduction to TexJet 

 

2.

 

Safety Instructions 

3.

 

Hardware 
3.1.

 

Introduction to equipment 

3.2.

 

Unpacking, assembling and setting up the printer 

3.3.

 

User handling of the printer 

3.4.

 

The preparation of the black textile 

3.5.

 

Fixation of the Textile 

3.6.

 

Maintenance, Daily, Weekly, Monthly 

3.7.

 

Transporting the printer 

3.8.

 

Guidelines for Storage and Handling of the Inks 

3.9.

 

How to change the platen on the Tray 

4.

 

Software 
4.1.

 

Computer requirements and prerequisites 

4.2.

 

Driver Installation 

4.3.

 

Software Installation Version12 

4.4.

 

Software Installation Version13 

4.4.1.

 

User handling of the Software 

4.4.2.

 

Choosing the right printenvironment 

4.4.3.

 

Spotting images  

4.5.

 

Printjob cancellation 

4.6.

 

Color Management 

5.

 

Troubleshooting 

6.

 

Printer Specification 

7.

 

Declaration of Conformity 

8.

 

Warranty Terms and Conditions 

 

Summary of Contents for GJET

Page 1: ...TEXJET4260 GJET SUPERJET Digital Textile Garment Printer Operation Manual ENGLISH...

Page 2: ...is document Polyprint is a trademark or trade name of Polyprint S A Thessaloniki Greece Federal copyright laws permit you to make a backup of software included with TexJet for archival purposes only A...

Page 3: ...y Monthly 3 7 Transporting the printer 3 8 Guidelines for Storage and Handling of the Inks 3 9 How to change the platen on the Tray 4 Software 4 1 Computer requirements and prerequisites 4 2 Driver In...

Page 4: ...PolyPrintRIP software which is included with your TexJet The printer could work with other RIP software s but only with special settings and under special conditions Polyprint cannot guarantee a 100...

Page 5: ...perature range of 10 30 degrees Celsius The humidity must be between 20 80 none condensing o The printer is not made for kids but only for professionals When setting up this product o Use the type of...

Page 6: ...d damage the printhead o Do not touch the IC chip on the cartridges Do not spill liquid on it This will effect the normal printing operations o If you remove the ink cartridges make sure to place them...

Page 7: ...urce indicated on this products label Connect the power cable to a standard 220V or either to 110V for U S A Data cable Use the USB cable to connect the machine to the computer To connect the printer...

Page 8: ...A TEXJET OPERATION MANUAL V4 EN 8 Printer and accessories TEXJET printer Short USB cable Chip Resetter 2 Power cables RIP software CD profiles and drivers USB Dongle Epson driver CD 8 Cartridges with...

Page 9: ...00 includes P101Cyan P102 Magenta P103Yellow P104 Black 105Cleaner for light colored and dark colored shirts printing o Ink Set PD200 includes PD201 Cyan PD202 Magenta PD203 Yellow PD204 Black PD205 W...

Page 10: ...change time depends of the productivity of the printer the installed ink and the proper maintenance which is made We ask you to perform the maintenance task according to the intervals given in the des...

Page 11: ...EXJET OPERATION MANUAL V4 EN 11 Name and location of the components 1 TEXJET operation panel 2 Epson operation panel 3 T Shirt plate 4 Waste tank 5 Top cover 6 Back cover 7 Cartridge Slot 8 Ink lever...

Page 12: ...on 12 Left arrow 13 Down arrow 14 Up arrow 15 Right arrow Menu button 16 On LED 17 Function Button 18 Copies and Function LED 19 Move plate up 20 Move plate down 21 Automatic plate height adjustment 2...

Page 13: ...roduct out of the box due to heavy weight 80kg Take the printer out of the box carefully and place it on a flat horizontal stable table at least 85x155 cm Caution The printer must be placed on the tab...

Page 14: ...nd brake is placed for the head movement Remove screws and metal part Ink configuration You have to install the Cartridges on the printer The Cartridges should be filled with the following order CARTR...

Page 15: ...hold it until the green light comes out It takes about 3 sec Put the appropriate cartridge to the printer cartridge slot 7 with the lever up according to the stickers on the cartridges and the slots C...

Page 16: ...e of paper on the plate Adjust the plate height by pressing Automatic plate height adjustment button 21 and wait until it stops with the plate at the front Press the start 26 or 27 button to send the...

Page 17: ...t the LED 22 18 switch off Preparing a shirt and adjusting plate height Move the plate to the front position by pressing Eject button 25 and place a Shirt You can use spray adhesive on the plate to ma...

Page 18: ...to the relevant area of the fabric is enough remember to thoroughly clean your spray gun when you are finished using it Use a mohair blend roller to flatten the coating over your textile This is helpi...

Page 19: ...nd performing tests before starting the production Caution The pre treated fabric must not touch the printer head as the ink and pre treatment will react upon the head surface potentially blocking noz...

Page 20: ...sprayed near a machine it can get on the inside parts White ink and pre treatment make a hard material which is very hard This can cause many problems to the printhead Ink jet printers in general do...

Page 21: ...nce or service make sure to switch off the machine and to disconnect the power cord 1 Switch the machine off and disconnect the power cord 2 Open the top cover 3 Move the print head out of its parking...

Page 22: ...ash out the dried ink 7 Move the print head manually into the parking position Maintenance in absents for few days 1 Fill the capping using cleaning fluid 2 Move the print head manually into the parki...

Page 23: ...POLYPRINT SA TEXJET OPERATION MANUAL V4 EN 23...

Page 24: ...necessary 7 Send something to print The size should be at least A4 with white ink Maintenance in absents for long time We recommend removing the inks from the printer That means that you will lose som...

Page 25: ...ce Tank and put it back empty to the printer 7 Make a daily and weekly maintenance on the printer Caution Don t forget to clean with a swab cleaning tips and inks cleaner the cap wiper and spray pad P...

Page 26: ...re You should include the power cord 10 Try to keep the printer level while transporting it 11 Remember that when using any common carrier the printer is their and your responsibility until it is rece...

Page 27: ...stand must be able to support at least 125Kg 275lb o Always put the printer into a place where the lighting is sufficient o Keep the machine level o Operate the machine in an environment with a temper...

Page 28: ...een 10 and 30 degrees Celsius Special Guidelines for Storage and Handling for PD200 Inks The Polyprint PD200 white Ink and cleaning solution will provide excellent results when stored and handled prop...

Page 29: ...e before starting production This will move the tubes in the machine enough to mix the ink inside the tubes Remove white ink during long time of inactivity Remove the white ink from bulk system and fl...

Page 30: ...sider that this plate is extra equipment You need to order it T Shirt Mini plate In the shipment for the T Shirt Mini plate should be 1 plate 32x28cm 1 plate 42 5x7 5cm 3 metal plate holders 6 hexagon...

Page 31: ...m holes Then put the T shirt Mini plate 32x28cm on position Note After changing the standard plate 42x60cm to the T shirt Mini plate 32x28cm never use the auto height function Make your height adjustm...

Page 32: ...ay You do not need to remove any screws Cut and place the sticker in the 4 corners at the bottom of the polo plate Just place the polo plate over the standard plate you have fixed Unscrew the plate yo...

Page 33: ...river The available interface varies depending on the Microsoft Windows operating system USB interface and Ethernet interface option Windows XP Me 98 and 2000 Mac OS X 10 2 or later Mac OS 9 x IEEE139...

Page 34: ...SA TEXJET OPERATION MANUAL V4 EN 34 3 Plug the other end of the cable into the USB interface connector of the computer After connecting the printer and the computer with the USB cable see Software Ins...

Page 35: ...fore installing the Epson 4800 or 4880 printer driver Install to the computer the printer driver for Epson 4800 or 4880 from the Polyprint RIP Software CD or the Epson driver CD Follow the instruction...

Page 36: ...L V4 EN 36 4 3 Software installation Version 12 This installation describes the Polyprint Version 12 Installation Place the Polyprint RIP Software CD if not already done o Go to the Polyprint RIP fold...

Page 37: ...POLYPRINT SA TEXJET OPERATION MANUAL V4 EN 37 Confirm yes Insert user name and company name Insert destination folder...

Page 38: ...ERATION MANUAL V4 EN 38 o Install the dongle version Select dongle version Wait o Do not place the USB dongle until the dongle driver have been installed The computer would ask you to install the dong...

Page 39: ...T SA TEXJET OPERATION MANUAL V4 EN 39 Wait until it s finished o After some time the computer will confirm to put the USB dongle Press ok o Place the Dongle Press ok o Finish the installation Select l...

Page 40: ...der for user data Installation Finish License code entry Lunch the Polyprint RIP o The computer would ask you for the License code o Insert the License code for your dongle key This code will be sent...

Page 41: ...nvironment is selected Without printenvironment the RIP software will proceed to add a new one Click cancel o Do not add a new one Click chancel until you get on the printenvironment window o Click on...

Page 42: ...MANUAL V4 EN 42 Create a printqueue o From the Polyprint RIP menu go to tools and lunch the printqueue manager Select printqueue manager b Follow the instructions of the printqueue wizard You have to...

Page 43: ...POLYPRINT SA TEXJET OPERATION MANUAL V4 EN 43 Next Next Browse to spool directory...

Page 44: ...SA TEXJET OPERATION MANUAL V4 EN 44 o Make new Folder with the name printqueue c printqueue and click ok C printqueue o For port selection add a new port Go to windows printer and select the Epson 48...

Page 45: ...XJET OPERATION MANUAL V4 EN 45 Select add Select windows printer Select the TexJet and click ok o Give a name to the printqueue printqueue Please use only Latin vocabulary and finish the installation...

Page 46: ...POLYPRINT SA TEXJET OPERATION MANUAL V4 EN 46 Select finish...

Page 47: ...Jet Dark Spot 1440W 720C o Click on the print settings button which is on the right Select print settings o At the left side of the print settings menu select port and on the right side you have to ch...

Page 48: ...V4 EN 48 o Also check at left side of the print settings menu the media size and define at the right side the size to 42cm width and to 60cm height Edit media size 42x60 o Do this set up for all print...

Page 49: ...49 4 4 Software installation Version13 This installation described is for the Version 13 Place the Polyprint RIP Software CD if not already done o Go to the Polyprint RIP folder and run the Setup The...

Page 50: ...POLYPRINT SA TEXJET OPERATION MANUAL V4 EN 50...

Page 51: ...JET OPERATION MANUAL V4 EN 51 o After Lunching the RIP for the first time a password is requested You ll get this password via e mail or written on your CD case In any case you can request it directly...

Page 52: ...ll appear that no printenvironment has been defined Click OK and Cancel on the add printenvironments Choose import and import them from the CD folder printenvironments After the printenvironments have...

Page 53: ...at the left column the printer and port If there is no printer defined create a new Give a name for it Example TexJet Select add and then windows printer Choose your printer TexJet installed in print...

Page 54: ...V4 EN 54 Create the folder in a drive with enough space for example c spool Then click OK Also check the media size to be selected at 42cm width and 60cm height After this the software setup is finis...

Page 55: ...r using the RIP software Launch the Polyprint RIP and the print client software if not done so Import an Image in to the Polyprint RIP from the Menu File Import image Resize the image in the desired s...

Page 56: ...cm gap from the printable area By right clicking on the image you can also center the image if you want Notice that you need to adjust the vertical distance Consider that after centering the image you...

Page 57: ...lates to The TexJet printer prints on dark garment with white spot channel definition in resolution 1440dpi for White and 720dpi for Color TexJet Bright shirt 1440x720 CMYK only this translates to The...

Page 58: ...JET OPERATION MANUAL V4 EN 58 Send the printjob to print Select File Print or click on the printer icon or press ctrl p to print On the print window just select the copies 1 2 you want and click ok to...

Page 59: ...ing images In Photoshop select the area that you don t want to be printed as white underbase go to channels and click on Save selection as channel Double click on the Alpha 1 channel Name White Select...

Page 60: ...environment On pastel colored shirts you don t need a white mask under the colors But if you still need white ink printout you can use the pastel printenvironment Just in one print in this print color...

Page 61: ...ck on a piece of clear film to see how the nozzles are firing Do a daily maintenance Run a head cleaning and a nozzle check in repetition to see improvement Use a powerful cleaning and a nozzle check...

Page 62: ...t on dark and colored textiles Type of fabric being printed For best results print onto 100 cotton With 100 colors will look their best For 50 50 blends of cotton and polyester ink needs needed to be...

Page 63: ...e chip resetter towards the cartridge s chip and hold it until the green light comes out It takes about 3 sec The cartridge is not fitting correct in the slot Lift up the lever pull out the cartridge...

Page 64: ...ve a defect The board might have gotten ink or cleaning fluid spilled on it from doing a power purge of the print head while the print head was ON the printer If ink or cleaning fluid runs down the ri...

Page 65: ...solution of the image is too low Resolution at 72dpi is for viewing the image on a computer monitor only Images which are intended for printing need to be a high resolution If the image is not at a re...

Page 66: ...head You can try doing a power flushing using the syringe and Cleaning Flushing Fluid You must remove the head to do this Contact Tech Support for help The print head was damaged by crashing into shir...

Page 67: ...ppear on the display The printer did a fatal operation Note down the exact message Switch off the printer and start is again If this message appears again at the start up contact your dealer Problem Y...

Page 68: ...rts PD200 Disperse Acid Reactive Colors 2xCMYK CMYK 4xWhite Ink feeding Refillable and Resetable cartridges Power AC 230V 60W 110V 30W Operating system Windows XP 2000 Operating conditions Temperature...

Page 69: ...nta P103Yellow P104 Black 105Cleaner for light colored and dark colored shirts printing o Ink Set PD200 includes PD201 Cyan PD202 Magenta PD203 Yellow PD204 Black PD205 White PD206 Precoating PD207 Cl...

Page 70: ...l Number Year of construction 2007 We declare by means of Giorgos Beglopoulos delegated by the company Polyprint S A that the overhead described machine if installed maintained and used in according t...

Page 71: ...r environmental conditions problematic inks or any unauthorized disassembly repair or modification This limited warranty covers only the replacement of defective parts and inks and does not include la...

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