PH03 Comfort Inn - September 2008
Page 7 of 12
NOTE:
(There are pre-drilled holes along the bot-
tom edge of the wall panels. There are no holes
in the bottom edge of the corner moldings. You
will need to make drill holes in the corner mold-
ings, one on each side of the rib making them even
with the holes that are in the wall panels.)
Start
with the front panel fi rst:
Use a 13/64” drill
bit. Drill a hole into the front wall panel on each
side of the door jamb into the fi rst wall of the
base surround. Rivet (2) PC-000105 rivets with
(2) PC-000121 washers.
For the corner mold-
ings: NOTE:
(Be sure the corners are pushed
tight against the base surround.)
Start with the
front corners fi rst. Drill holes through the cor-
ner molding and into the fi rst wall of the base
surround using a 13/64” drill bit. Insert (2) PC-
000105 rivets and (2) PC-000121 washers per
corner and rivet the corner moldings to the base
surround, repeat for remaining corners.
For the
side panels:
Drill into the pre-drilled holes us-
ing a 13/64” drill bit. Rivet the three side pan-
els into place using (5) PC-000105 rivets and (5)
PC-000121 washers per panel making your way
from the front of each panel to the back of each
panel
.
Step 3. Attaching the Wall Panels and
Corner Moldings to the Base Surround
PC-000105 Rivet
25 Used in this step
PC-000121 Washer
25 Used in this step
Step 4. Roof Assembly
NOTE:
(The front and three wall panels are supplied
with pre-drilled holes at the top center of each panel.
The roof is supplied with dimple spots along each of the
eight edges.)
Use a 13/64” drill bit. Drill holes in the
center dimple spots of the roof.
IMPORTANT -
BE
SURE TO ALIGN THE HOLE FOR THE VENT STACK IN
THE ROOF WITH THE HOLE IN THE TANK
.
Start with
the front of the unit:
The roof needs to be aligned
with the center hole in the jamb. When aligning the
roof to the front assembly, apply pressure to the left
corner molding, this will cause the door to move up
and down within the aluminum door jamb. Before
installing the rivets in this area square up the door
to the jamb. Someone on the outside will rivet PC-
000100 rivets through each of the four center holes
of the roof to the wall panels, while another per-
son places PC-000106 back-up washers on the rivet
stems from inside the unit.
Proceed with the corner
moldings:
Using a 13/64” drill bit, drill holes in the
center on both sides of the rib and then rivet into
place as above.
For the wall panels:
Hold the roof
fi rmly against the wall panels. Using a 13/64” bit, drill
through the remaining dimple spots of the roof into
the wall panels. The person on the outside will again
rivet the PC-000100 rivets through the drilled holes,
while from inside, someone will place PC-000106
back-up washers on the rivet stems.
PC-000106 Washer
28 Used in this step
PC-000100 Rivet
28 Used in this step
