PH03 Comfort Inn - September 2008
Page 6 of 12
Step 2. Front Sub-Assembly to the Base Surrounds
Lift the front sub-assembly and place the legs of the aluminum door jamb into the “pockets” of the base surround on
each side of the door opening. Place on 1/4” shims to make level with the wall and corner molding sub-assembly.
At-
tach the front sub-assembly to the front corner moldings by riveting into the
pre-drilled holes using (9) PC-000100 rivets and (9) PC-000106 back-up wash-
ers as in Step 1.
NOTE:
(Make sure that you rivet from the outside of the front
toward the corner.)
For shipping purposes, there are two plastic clips that hold
the door to the door jamb. Locate the two plastic clips, one is in the center
of the door, and the other is at
the bottom of the door. Drill
out the rivets that fasten the
clips to the door jamb, and
replace with (2) PC-000104
rivets. Open the door and drill
out the top plastic clip that is
on the door. Replace the clip
with (1) PC-000106 back-up
washer behind the head of
(1) PC-000104 rivet. Repeat
for the plastic clip that is at
the bottom of the door. On
the outside center of the door
there are two pre-drilled holes.
Rivet the door handle PC-
000223 with (2) PC-000104 rivets and then press in the mounting hole fi llers
for the handle. Grab one side of the front assembly and pull tightly into the
“pocket” of the base surround and place a pair of vise-grips onto the base surround holding the front sub-assem-
bly. Locate the three pre-drilled holes in the bottom of the door jamb, using a 1/4” drill bit, drill into those holes
all the way through the base surround. Insert into the two bottom holes (2) PC-000175 screws with (2) PC-000123
washers with (2) PC-000140 lock-nuts.
DO NOT TIGHTEN TO THE END OF THE THREAD, TIGHTEN JUST SO THE
LOCK-NUT IS JUST FLUSH AT THE END OF THE SCREW
. Insert into the top hole (1) PC-000174 bolt with (1) PC-
000123 washer and (1) PC-000140 lock-nut.
DO NOT TIGHTEN TO THE END OF THE THREAD, TIGHTEN JUST SO THE
LOCK-NUT IS JUST FLUSH AT THE END OF THE SCREW
. Repeat this for the other side of the front sub-assembly.
PC-000104 Rivet
6 Used in this step
PC-000106 Washer
20 Used in this step
PC-000123 Washer
6 Used in this step
PC-000140 Nut
6 Used in this step
PC-000174 Bolt
2 Used in this step
PC-000175 Screw
4 Used in this step
PC-000100 Rivet
18 Used in this step
