Polychem PWT Operation Manual And Spare Parts List Download Page 8

 

 

 

PROBLEM 

REMEDY 

Air leaking 

Check the air connection. May need to replace the gaskets ( contact the after sale service) 

The seal is weak; the upper strap isn’t completely cut; the cutting is inconsistent 

Improper weld time adjustment set it properly. Check if the sealing foot and the cutter are damaged or worn out. Check 

if the sealing foot is dirty or slides on strap. Check the air pressure value. Check if the strap qualities are right for the 

strapping tool and application. Check if the sealing motor or the pneumatic valve is locked or dirty (contact the after 

sale service), try to clean the timer valve, check the air circuit. 

The strap is breaking while sealing 

Improper weld time adjustment, may be too long, set it properly. 

Both straps are cut while sealing 

Check if the gripper plate is dirty or damaged (clean or replace it). Improper weld time adjustment, may be too long. 

The sealing time is inconsistent 

Timer valve problem, try to clean, lubricate or replace it ( contact the after sale service) 

 

Summary of Contents for PWT

Page 1: ...ARE PARTS LIST PWT PNEUMATIC PLASTIC STRAPPING TOOL READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR OHIO 44060 PHONE 440 357 1500 FAX 440 352 9553 WWW POL...

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Page 3: ...ds Always use a proper safety strap cutter and keep other people and yourself at a safe distance from strap always stand to side of strap away from direction of strap trajectory once cut Hold the uppe...

Page 4: ...No compensation can be claimed for production shutdowns and for damages to people and objects due to tool defects Polychem Corporation reserves the right to modify the tools and documentation without...

Page 5: ...d with a screwdriver as shown in picture A turning clockwise will increase the time and counter clockwise will decrease the time A Strap size conversion B1 B2 To set the tool for 16mm 5 8 and 19mm str...

Page 6: ...2 3 seconds after the welding cycle to cool the strap before releasing it Seal check A regular seal quality control is very important and it can be checked visually as follows D1 D2 D3 DISCONNECT TOO...

Page 7: ...der putting grease on spring and cutter seat F1 F2 F3 F4 F5 Grippers replacement G1 G2 G3 Remove the 4 bottom plate screws pic G1 unscrew the gripper screw pic G2 replace the parts pic G3 and reassemb...

Page 8: ...eck if the strap qualities are right for the strapping tool and application Check if the sealing motor or the pneumatic valve is locked or dirty contact the after sale service try to clean the timer v...

Page 9: ...189438 B500048 SCREW M4x6 UNI5933 1 190161 B500068 SCREW M3X8 UNI 5931 2 189700 B500097 SELFLOCK M5 DIN985 5S 2 189819 B500143 SCREW M6X6 UNI5927 1 189703 B500235 SCREW M3X4 UNI5929 1 189761 B500386...

Page 10: ...LDING FOOT 1 189702 D004790 WELDING START LEVER 1 189765 D004850 CUTTER PIN 1 189766 D004860 PISTON 1 189827 D004920 BOTTOM PLATE 1 STRAP 1 189828 D004930 MAIN FRAME 1 STRAP 1 WEARING PART PART THAT S...

Page 11: ...PWT...

Page 12: ...2093 OR 2093 1 23 190002 11 040 0 MOLLA RSW 1 8 1 24 X 10 042 1 FONDELLO VALV 2 VIE OTTUR 1 25 X M4 10 VITE TCCE M4 10 UNI 5931 8G 2 REF ITEM DESCRIPTION Q TY 1 AM0004 01 End Plate 1 2 AM0004 02 End W...

Page 13: ...this declarations refers is in conformity with 2006 42 CE Directive and successive modifications as well as with standards EN12100 1 EN12100 2 POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR OHIO 44060...

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