Polychem PWT Operation Manual And Spare Parts List Download Page 3

TABLE OF CONTENTS 

1)  Safety instructions 
2)  Technical data 
3)  Warranty and liability 
4)  Installation 
5)  Operating elements 
6)  Operation 
7)  Servicing and cleaning 
8)  Troubleshooting 
9)  Layout – spare parts list 

 
 
 

 

READ THE OPERATING INSTRUCTION CAREFULLY 

 

 

WHEN OPERATING THE TOOL, WEAR EYE, FACE AND HAND SAFETY 
PROTECTION 

 
 

 

GENERAL SAFETY INSTRUCTIONS : 

 

The  tool  must  be  used  by  properly  trained  people.  Failure  to  follow  the  operating  instructions  or 
improper use could cause strap breakage, injuries, or package damages. 
Check  tool  daily,  do  not  use  tool  with  worn  or  damaged  parts.  Use  original  spare  parts  for 
replacement. Never modify any tool part. 
Do not put fingers, hands or other body parts between the strap and package during the cycle. 
It  is  your  responsibility  to  check  the  seal  joints  made  by  your  tool.  Training  about  the  weld  time 
adjustment will be useful to check the seal quality in order to avoid severe injury. Never move goods 
with bad quality seals. Only use specific strap dispenser to dispense the strap. Keep your working 
area clean and always use the tool in good balance and safety conditions. Never use straps as a 
means of pulling or lifting goods. 
Always use a proper safety strap cutter and keep other people and yourself at a safe distance from 
strap, always stand to side of strap, away from direction of strap trajectory once cut. Hold the upper 
strap portion and pay attention that the lower strap will snap forward away from you. 
Improper operation, excessive tensioning, use of non-recommended strap, or sharp corners on the 
package  could  cause  a  loss  of  strap  tension  and/or  strap  breakage  that  could  lead  to  packaging 
failure or injury. The following is recommended; use edge protectors if package has sharp corners, 
place the strap correctly around a properly positioned package, stand in safety position (on one side 
of  strap)  during  strapping  cycle,  and  use  the  correct  strap  quality,  width,  thickness,  and  break  
strength as recommended in this manual. 
Please save this manual, as it is a part of the tool. This tool is manufactured without any substances 
which could be dangerous to health. National instructions must be observed for disposal of all the 
parts. 

 
 

 

GENERAL SAFETY INSTRUCTIONS FOR COMPRESSED AIR: 

 

Never operate this tool using bottled air or other gas source. Do not exceed the air pressure range as 
shown  in  this  operation  manual.  For  all  adjustments,  repairs  or  cleaning  of  the  tool,  always 
disconnect air supply. Always use dry, clean and lubricated compressed air. 

1) SAFETY  INSTRUCTIONS 

Summary of Contents for PWT

Page 1: ...ARE PARTS LIST PWT PNEUMATIC PLASTIC STRAPPING TOOL READ ALL INSTRUCTIONS BEFORE OPERATING THE TOOL POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR OHIO 44060 PHONE 440 357 1500 FAX 440 352 9553 WWW POL...

Page 2: ......

Page 3: ...ds Always use a proper safety strap cutter and keep other people and yourself at a safe distance from strap always stand to side of strap away from direction of strap trajectory once cut Hold the uppe...

Page 4: ...No compensation can be claimed for production shutdowns and for damages to people and objects due to tool defects Polychem Corporation reserves the right to modify the tools and documentation without...

Page 5: ...d with a screwdriver as shown in picture A turning clockwise will increase the time and counter clockwise will decrease the time A Strap size conversion B1 B2 To set the tool for 16mm 5 8 and 19mm str...

Page 6: ...2 3 seconds after the welding cycle to cool the strap before releasing it Seal check A regular seal quality control is very important and it can be checked visually as follows D1 D2 D3 DISCONNECT TOO...

Page 7: ...der putting grease on spring and cutter seat F1 F2 F3 F4 F5 Grippers replacement G1 G2 G3 Remove the 4 bottom plate screws pic G1 unscrew the gripper screw pic G2 replace the parts pic G3 and reassemb...

Page 8: ...eck if the strap qualities are right for the strapping tool and application Check if the sealing motor or the pneumatic valve is locked or dirty contact the after sale service try to clean the timer v...

Page 9: ...189438 B500048 SCREW M4x6 UNI5933 1 190161 B500068 SCREW M3X8 UNI 5931 2 189700 B500097 SELFLOCK M5 DIN985 5S 2 189819 B500143 SCREW M6X6 UNI5927 1 189703 B500235 SCREW M3X4 UNI5929 1 189761 B500386...

Page 10: ...LDING FOOT 1 189702 D004790 WELDING START LEVER 1 189765 D004850 CUTTER PIN 1 189766 D004860 PISTON 1 189827 D004920 BOTTOM PLATE 1 STRAP 1 189828 D004930 MAIN FRAME 1 STRAP 1 WEARING PART PART THAT S...

Page 11: ...PWT...

Page 12: ...2093 OR 2093 1 23 190002 11 040 0 MOLLA RSW 1 8 1 24 X 10 042 1 FONDELLO VALV 2 VIE OTTUR 1 25 X M4 10 VITE TCCE M4 10 UNI 5931 8G 2 REF ITEM DESCRIPTION Q TY 1 AM0004 01 End Plate 1 2 AM0004 02 End W...

Page 13: ...this declarations refers is in conformity with 2006 42 CE Directive and successive modifications as well as with standards EN12100 1 EN12100 2 POLYCHEM CORPORATION 6277 HEISLEY ROAD MENTOR OHIO 44060...

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