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PU1000/PU600 INSTALLATION MANUAL

 

  

 

 

                                            

 

10229-15.doc

Polyamp AB, Sweden 

www.polyamp.com 

Page 

8 (10) 

 

load. The maximum voltage compensation is 5% of 
nominal output voltage.  

Do not disconnect the negative power connection 
from the converter to the load before the positive, 
when the converter is running and external sense is 
used. This might damage the converter and it is also 
not advisable for Your own protection to make 
adjustments in the installation with voltage applied.  

1.

 

Remove the jumpers from the sense inputs at 
the removable connector. 

2.

 

Connect a twisted-pair (0.25mm

2

 -1.5mm

2

between the sense terminals of the converter 
and the load, see 

Figure 4

. The sense leads and 

the power cables shall be of approximately the 
same length and drawn as close to each other as 
possible

. Beware of correct polarity!

 

 

 

Figure 4. External sense. 

 

Figure 5. Feature contact. 

 

6.2  Internal sense 

If external sense is not used, the jumpers shall be 
connected between ”+SENSE” and ”+V” and 
between ”-SENSE” and ”-V”, as they are at 
delivery. The converter then regulates the voltage at 
its output screw terminals.

 

7  Inhibit 

The converter is shut-down if the inhibit input is 
short-circuited by a relay or an electrical switch. 
The current through the short-circuit is 20mA. Note 
that there is no electrical isolation between the 
inhibit and the output.  

1.

 

Use a twisted-pair (0.25mm

2

 -1.5mm

2

) with a 

maximum length of 3.0m for connection of the 
inhibit. 

8  Output over voltage protection 

All models are equipped with an internal output 
over voltage protection circuit (OVP). It consists of 
an additional voltage regulator operating in parallel 
with the main regulator. The output voltage is 
limited to approximately 15% above the nominal 
output voltage. As long as the OVP circuit is active 
the alarm relay is set to ”ALARM” state and the red 
”REG NOT OK” LED is lit.  

9  Inrush current limit 

Models with input codes 110, 220, 440 and D are 
equipped with ”inrush current limit” feature. The 
input capacitors are charged through a resistor to 
reduce the input current during start up. When the 
converter starts this resistor is shunted by a 
thyristor, which also acts as a series diode.  

All models have a ”slow start” feature. To reduce 
input current during start up the output capacitors 
are charged ”slowly” (approximately 0.1s). 

 

10  Isolation voltage test 

Each converter has been isolation tested in factory 
before delivery see 

Table 2

Warning! An 

isolation test shall only be performed by 
personnel aware of the dangers and hazards of 
the test. 

Input 
code 

Isolation 
In/out, 
In/case 

Output  
voltage 
Vd.c. 

Isolation 
out/case 

24, 48, 
72, A, B 

2.0kVd.c. 24, 48  

2.0kVd.c.

110, 220, 
440,C, D

2.5kVa.c.  24, 48  

2.0kVd.c.

Table 2. Isolation voltages on different 
converters. 

 

10.1  DC isolation test output to case 

1.

 

Disconnect all cables from the converter.  

2.

 

Connect the input terminals of the converter to 
case.  

3.

 

Connect the output terminals together. 

4.

 

Connect your isolation tester between output 
and case. See 

Figure 6

. Raise the voltage of the 

isolation tester from 0 to 2000Vd.c. Check that 

Summary of Contents for PU1000

Page 1: ...PU1000 PU600 INSTALLATION MANUAL 10229 15 doc Polyamp AB Sweden www polyamp com Page 1 10 PU1000 PU600 Installation manual...

Page 2: ...information may have been updated since then Polyamp AB reserves the right to make changes in this manual without notice The exclamation point within an equilateral triangle is intended to alert the u...

Page 3: ...5 2 OVER TEMPERATURE 7 6 SENSE 7 6 1 EXTERNAL SENSE 7 6 2 INTERNAL SENSE 8 7 INHIBIT 8 8 OUTPUT OVER VOLTAGE PROTECTION 8 9 INRUSH CURRENT LIMIT 8 10 ISOLATION VOLTAGE TEST 8 10 1 DC ISOLATION TEST OU...

Page 4: ...l disconnection device which is able to disconnect both polarities shall be incorporated with the input power supply cord The disconnection device must be properly labelled and easy accessible 2 Insta...

Page 5: ...ly or if you require redundant operation If a converter breaks down with an internal short circuit on the output and other converters are connected in parallel on the output the broken unit will short...

Page 6: ...ntil the C MASTER LED is lit or almost lit 4 Multiple loads at the output If you are using several loads we recommend fusing them separately with fast acting fuses on the positive output branch Some c...

Page 7: ...r and connector pin marked NORMAL Figure 3 Alarm contact The relay is isolated 2500Va c from input output and case The relay can switch maximum 30V 5A a c and d c values 5 1 Over and under voltage ala...

Page 8: ...hibit 8 Output over voltage protection All models are equipped with an internal output over voltage protection circuit OVP It consists of an additional voltage regulator operating in parallel with the...

Page 9: ...solation test input to output and input to case above but test with 4000Vd c instead of 2000Vd c The leakage current should not exceed 5 A AC isolation test 1 Disconnect all cables from the converter...

Page 10: ...ay be under sized causing too high voltage drop in the supply cables 2 Your supply does not have enough current capacity so the input voltage to the converter drops below specified limit 11 4 The conv...

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