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PU1000/PU600 INSTALLATION MANUAL

 

  

 

 

                                            

 

10229-15.doc

Polyamp AB, Sweden 

www.polyamp.com 

Page 

6 (10) 

 

 

Figure 1. Current share connection with series 
diode. 

 

3.3  Voltage adjustment with current 

sharing 

The converters must be running with 5% of nom. 
load or more, and the ”current share” must be 
connected. If each converter output voltage is 
adjusted to the same voltage, which they are at 
delivery, the yellow ”C. MASTER” LED might be 
lit on most units. 

To 

increase

 the output voltage:  

1.

 

Choose a unit where the ”C. MASTER” LED is 
lit. Turn the V.ADJ potentiometer clockwise 
until you reach your desired output voltage.  

2.

 

The other units should now also be adjusted to 
approximately the same output voltage, 
otherwise the output voltage will drop if the 
master converter breaks down. Turn the V.ADJ 
potentiometer slowly clockwise on the other 
units until the ”C. MASTER” LED is lit or 
almost lit. 

 

To 

decrease

 the output voltage: 

1.

 

Turn the V.ADJ potentiometer approximately 
one (1) turn counter clockwise on all converters 
but one. This will not affect the output voltage 
yet. 

2.

 

Turn the V.ADJ potentiometer counter 
clockwise on the remaining converter (if your 
load current exceeds 5% of the total rated 
current, this should be the only unit with the ”C. 
MASTER” LED lit) until you reach the output 
voltage you desire. (If you turn more than one 
(1) turn counter clockwise you must repeat from 
step 1). 

3.

 

The other units should now also be adjusted to 
approximately the same output voltage. 
Otherwise the output voltage will drop if the 

master converter breaks down. Turn clockwise 
on the V.ADJ potentiometer on the other units 
slowly until the ”C. MASTER” LED is lit or 
almost lit. 

4  Multiple loads at the output 

If you are using several loads, we recommend 
fusing them separately with fast acting fuses on the 
positive output branch. Some considerations 
regarding short-circuits should be taken. See below. 

4.1  Short-circuits 

1.

 

If there is a short-circuit in one branch and the 
total current in all branches 

does not

 exceed 

105% of the nominal current of the converter 
(see label on front panel), the output voltage 
will not be affected. The time for the fuse to 
blow can be calculated from the data sheet of 
the fuse if you know the short-circuit current 
trough the fuse. 

2.

 

If there is a short-circuit in one branch and the 
total current in all branches 

does 

exceed 105% 

of the nominal current of the converter, the 
output voltage will drop until the fuse is blown. 
Depending on the impedance of the short-circuit 
(whether it is abrupt or merely an overload) and 
the resistance of the load cables, the effects of a 
short-circuit will vary.  

Long cables reduce short-circuit currents, 
resulting in longer delay until the fuse is blown 
and hence an increased voltage dip. Light 
overload does not necessarily result in a blown 
fuse.  

To reduce the voltage drop at short-circuit and 
if any branch has more than approximately 30% 
of the total output current of the converter, a 
large external capacitor is recommended. Such a 
capacitor will supply the peak current needed to 
blow the fuse, see 

Figure 2

. To calculate the 

capacitor needed, use the following formula: 

 

C = 1.2 x ( I

S

 x 

Δ

t ) / 

Δ

U  

1.2 = Safety margin. 

I

S

  = Short-circuit current through the fuse. 

Δ

t = Time before the fuse blows (see data 

sheet on the fuse). 

Δ

U = Acceptable voltage dip before the fuse 

blows.

 

Example:  

You have a 5A fuse with fast characteristic and 
the short-circuit current is 50A. The data sheet 

Summary of Contents for PU1000

Page 1: ...PU1000 PU600 INSTALLATION MANUAL 10229 15 doc Polyamp AB Sweden www polyamp com Page 1 10 PU1000 PU600 Installation manual...

Page 2: ...information may have been updated since then Polyamp AB reserves the right to make changes in this manual without notice The exclamation point within an equilateral triangle is intended to alert the u...

Page 3: ...5 2 OVER TEMPERATURE 7 6 SENSE 7 6 1 EXTERNAL SENSE 7 6 2 INTERNAL SENSE 8 7 INHIBIT 8 8 OUTPUT OVER VOLTAGE PROTECTION 8 9 INRUSH CURRENT LIMIT 8 10 ISOLATION VOLTAGE TEST 8 10 1 DC ISOLATION TEST OU...

Page 4: ...l disconnection device which is able to disconnect both polarities shall be incorporated with the input power supply cord The disconnection device must be properly labelled and easy accessible 2 Insta...

Page 5: ...ly or if you require redundant operation If a converter breaks down with an internal short circuit on the output and other converters are connected in parallel on the output the broken unit will short...

Page 6: ...ntil the C MASTER LED is lit or almost lit 4 Multiple loads at the output If you are using several loads we recommend fusing them separately with fast acting fuses on the positive output branch Some c...

Page 7: ...r and connector pin marked NORMAL Figure 3 Alarm contact The relay is isolated 2500Va c from input output and case The relay can switch maximum 30V 5A a c and d c values 5 1 Over and under voltage ala...

Page 8: ...hibit 8 Output over voltage protection All models are equipped with an internal output over voltage protection circuit OVP It consists of an additional voltage regulator operating in parallel with the...

Page 9: ...solation test input to output and input to case above but test with 4000Vd c instead of 2000Vd c The leakage current should not exceed 5 A AC isolation test 1 Disconnect all cables from the converter...

Page 10: ...ay be under sized causing too high voltage drop in the supply cables 2 Your supply does not have enough current capacity so the input voltage to the converter drops below specified limit 11 4 The conv...

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