background image

      

PM50/PM80 INSTALLATION MANUAL

 

  

 

 

                                            

 

10231-10.doc

Polyamp AB, Sweden 

www.polyamp.com 

Page 

4 (7) 

 
 

 

1

 

Before installation 

On the front panel label the following is displayed: 
Converter type name, input voltage range, nominal 
output voltage, serial number, article number and 
batch number. The converter type name consists of 
model name PM50 or PM80 followed by input 
code and output voltages. Two examples: 

 

”Type: PM50B15-15” has input code ”B” 
and nominal output voltage 2x(12-16) Vd.c. 

 

”Type: PM80 110/24-24” has input code 
”110” and nominal output voltage 2x24Vd.c. 

Input, outputs and case are galvanically separated 
from each other. The two outputs are also 
galvanically separated from each other. You can 
thus choose how you want the system connected.  

The input is protected against reverse polarity by a 
parallel diode at the input on models with input 
code A, B, 24 and 48. This diode, however, is only 
intended to blow an external input fuse. C, D, 110 
and 220 input codes have a series diode.  

The input shall be fused with an approved fuse 
with a slow blow characteristic and high 
breaking capacity

. See 

Table 1

.  

PM50 input fuses

 

Input voltage code 

Time delay fuse 

T 6.3 A H, 250 

T 4A H, 250 

T 1.6 A H, 250 

T 1A H, 250 

 

PM80 input fuses

 

Input voltage code 

Time delay fuse 

24 

T 5A H, 250 

48 

T 3,15 A H, 250 

110 

T 1.6 A H, 250 

220 

T 0.63 A H, 250 

Table 1. Recommended input fuses. 

 

There are two reasons we do not include the fuse. 

1.

 

DC-networks should be fused at the distribution 
point to protect the cable.  

2.

 

Different applications require different types of 
fuses. 

If the converter is mounted in an electric vehicle, an 
external series diode on the input is recommended. 
Please contact your Polyamp dealer. 

If the converter supplies a DC-motor, we 
recommend an external parallel diode at the motor 
poles to protect against reverse voltages. 

For the disconnection ability, an external 
disconnection device, which is able to disconnect 
both polarities, shall be incorporated with the input 
power supply cord. The disconnection device must 
be properly labelled and easy accessible 

2

 

Installation 

The converter shall be mounted in an enclosure, 
which meets the demands of EN60950 regarding 
fire, voltage hazard and mechanical strength. 

The converter is supplied with mounting brackets. 
With these you can mount the converter in any 
direction on a wall or on a DIN 35mm rail.  

The converter is convection cooled and in order to 
get sufficient cooling there shall be a minimum of 
30 to 50 mm space around the converter. If this is 
not possible, we recommend the use of an external 
fan. 

Note that the expected life of the converter is 
dependant on converter temperature. For every 
10

°

C that the temperature is lowered the expected 

life is approximately doubled. It is therefore crucial 
to cater for good ventilation and if possible to 
reduce ambient temperature. 

To meet the EMC specifications in the enclosed 
”declaration of conformity” use twisted-pairs for 
connecting input and output. Shielded cables are 
not necessary. 

1.

 

Connect protective earth to the connection 

marked no 17. Use a ring terminal that has been 
crimped by an appropriate tool

.

 

2.

 

Connect the output. The converter outputs are 

short-circuit proof by a constant current limit 
which works unlimited in time.  

 

Use the supplied jumpers according to 

Connecting the outputs for series, parallel or 
master/slave operation on page 8.  

 

If the converter is to be connected in parallel 

with another unit at the output, please consult 
Parallel connection of two converters or more 
on page 9. 

3.

 

Connect the input cables. Bundle input cables 

together at the terminals separated from the 
output cables. Make the same arrangement on 
the output side. This is to make sure one cable 
will not bridge the insulation barrier in case of 
coming lose. 

4.

 

Start the converter with your external input 

disconnection device. 

Beware of hazardous voltages! 

Summary of Contents for PM50

Page 1: ...PM50 PM80 INSTALLATION MANUAL 10231 10 doc Polyamp AB Sweden www polyamp com Page 1 7 PM50 PM80 Installation manual ...

Page 2: ...nformation may have been updated since then Polyamp AB reserves the right to make changes in this manual without notice The exclamation point within an equilateral triangle is intended to alert the user to presence of important operating and maintenance instructions in the literature accompanying The lightning flash with arrowhead within an equilateral triangle is intended to alert the user to pre...

Page 3: ...TWO CONVERTERS OR MORE 9 5 ISOLATION VOLTAGE TEST 10 5 1 DC ISOLATION TEST OUTPUT TO CASE 10 5 2 DC ISOLATION TEST INPUT TO OUTPUT AND INPUT TO CASE 11 5 3 AC ISOLATION TEST INPUT TO OUTPUT AND INPUT TO CASE 12 5 4 DC ISOLATION TEST OUTPUT1 TO OUTPUT2 13 6 TROUBLE SHOOTING 13 6 1 THERE IS NO OUTPUT VOLTAGE 13 6 2 THE INPUT FUSE BLOWS WHEN THE INPUT IS CONNECTED 14 6 3 THE CONVERTER STARTS AND STOP...

Page 4: ...sconnection ability an external disconnection device which is able to disconnect both polarities shall be incorporated with the input power supply cord The disconnection device must be properly labelled and easy accessible 2 Installation The converter shall be mounted in an enclosure which meets the demands of EN60950 regarding fire voltage hazard and mechanical strength The converter is supplied ...

Page 5: ...d other converters are connected in parallel on the output the broken unit will short circuit the others if the series diode is not used This might cause excessive heat or even fire in the faulty unit 5 Isolation voltage test Each converter has been isolation tested in factory before delivery The isolation voltage depends on nominal inputs and outputs see table 2 Warning An isolation test shall on...

Page 6: ...ow the instructions in 5 2 DC isolation test input to output and input to case above but test with 4000Vd c instead of 2000Vd c The leakage current should not exceed 5µA AC isolation test 1 Disconnect all cables from the converter 2 Connect the output terminals of the converter to case See ג 3 Connect the input terminals together 4 Connect your isolation tester between input and case See ג Raise t...

Page 7: ...that the input fuse is of time delay type and with correct current rating See Table 1 3 The unit is broken Contact your Polyamp dealer 6 3 The converter starts and stops repeatedly 1 The converter may be in current limit due to excessive output current a too capacitive load or an external short circuit on the output Disconnect the input Disconnect the load Connect the input again and measure the o...

Reviews: