Poly Pong CRUISE SHIP ALL-WEATHER Assembly Manual Download Page 2 | Manualshive

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Poly Pong CRUISE SHIP ALL-WEATHER Assembly Manual Download Page 2

UNPACKING INSTRUCTIONS

You should have received two cartons.  The main shipping pallet is 53 inches by 52 inches
and 48 inches tall.  Also, you should have an eight inch diameter cylinder that is 84 inches
long.  Inspect your shipping containers and look for any physical damage.  If you find any,
photograph it and report it to the shipping company.  Remove the top and sides of your
pallet.  Look for any internal damage.  Report this if you find any.

Unpack al of the contents of the pallet and cylinder. You should find the parts as shown in
Figure 1. Make sure that you can identify all of the components. Save the packing boxes.

1. Bumpers

5. Pipe braces

2. Table tops

6. I beams

3. Table joiners

7. Box of accessories,

fasteners

4. Legs

8. Center post

1.

2.

3.

4.

5.

6.

7.

8.

Fig. 1

ASSEMBLY

Carefully lay out The four Styrofoam sheets  that the table tops were packed in in the form
of a  2 by 2 square with the pieces spaced about four inches apart.  These provide a clean
surface to protect the table tops during assembly.  If these were damaged, you can use the
card board boxes instead.  Be sure to remove all metal staples.  Now carefully place the
four table tops upside down on the Styrofoam sheets and in the colors shown if Fig. 2.

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Summary of Contents for CRUISE SHIP ALL-WEATHER

Page 1: ...ASSEMBLY MANUAL CRUISE SHIP ALL WEATHER 2 5 2020 ...

Page 2: ...find the parts as shown in Figure 1 Make sure that you can identify all of the components Save the packing boxes 1 Bumpers 5 Pipe braces 2 Table tops 6 I beams 3 Table joiners 7 Box of accessories fasteners 4 Legs 8 Center post 1 2 3 4 5 6 7 8 Fig 1 ASSEMBLY Carefully lay out The four Styrofoam sheets that the table tops were packed in in the form of a 2 by 2 square with the pieces spaced about fo...

Page 3: ...at they touch the sides of the table joiner Fasten the joiner to the table tops using four 8 mm x 30 mm screws and large washers shown also in Fig 3 LEAVE THESE SCREWS SLIGHTLY LOOSE Repeat with the remaining Table joiners so that all four table tops are connected Fig 4 All the screws are still loose Fig 3 Fig 4 PAGE 2 ...

Page 4: ... joiners and the four screws in the center post Now add sixteen more 8 mm x 30 mm screws and large washers to the remaining holes in the center post using four per table top Cinch these screws up tightly Your assembly should now look like Fig 7 Fig 6 Fig 5 NOW CHECK AGAIN TO MAKE SURE THAT THE DISTANCE BETWEEN EACH TABLE TOP AND ITS ADJOINING TWO TABLE TOPS IS EXACTLY 6 INCHES ALSO SIGHT ALONG THE...

Page 5: ...oward you Carefully slide the beam into the I slot on the end of the leg assembly Fig 8 It should pass through the leg cylinder and protrude out the back side Keep advancing it through until it makes contact with the beam cover Fig 9 You may need to use a soft mallet or a hammer against a board to help move the beams into the legs Fig 8 Fig 9 PAGE 4 ...

Page 6: ...m as you did before It should protrude through the leg assembly and be advanced until it touches the beam cover Fig 11 Fig 10 Fig 11 This beam leg assembly is then placed onto the four table tops assembly This is shown in Fig 12 as being about 15 inches above the table top assembly Fig 12 PAGE 5 ...

Page 7: ...ition it so that the beam covers on each end fit into the slots just inside the front diagonal lip of the table edge just above the inverted POLY PONG logo and centered on the diagonal table edge This should be the same for both sides Fig 13 14 Fig 13 Fig 14 PAGE 6 ...

Page 8: ...table tops Using 8 mm by 20 mm screws and SMALL washers attach the beam to the table tops LEAVE THESE SCREWS LOOSE Fig 15 Fig 14 Fig 15 Now do the same for the four holes on the inside of the beam Use 8 mm x 20 mm screws and small washers The beam may need to be re positioned slightly Fig 16 Two of these screw holes are on the far side of the leg assemblies under the beam covers LEAVE THESE SCREWS...

Page 9: ... goes into the leg on the yellow table top Fig 18 Fig 17 Fig 18 Assemble another leg I beam assembly with your remaining two legs and the remaining I beam as you did in Figures 8 through 11 This one will be positioned to slide onto the two beams extending from the green and yellow table tops This will require the help of two people Fig 19 PAGE 8 ...

Page 10: ...hat the bolt holes all align Check each beam cover to insure that they are in the slot just inside the front angle table top Fig 14 Now add eight 8 mm x 20 mm screws and small washers for each beam LEAVE THESE SCREWS LOOSE Fig 20 Page 9 Fig 20 ...

Page 11: ...make a press fit into the hole when the flange at the bottom is moved to align with the four nuts in the table top When you are sure that everything fits pull the pipe brace back out from the leg pipe apply some PVC cement to the end of the brace and some to the edge of the hole Quickly re insert the brace end into the hole and bolt the bottom flange in place using four 8 mm x 20 mm screws and sma...

Page 12: ...red Fig 23 Note the arrow Remove it add some PVC cement to the brace end and the hole edge as you did before When you have successfully mounted two pipe braces proceed to the other three leg assemblies When completed your table should resemble Fig 24 Now Make sure that everything is in place then tighten all of the screws Fig 23 Fig 24 THIS COMPLETES THE ASSEMBLY OF THE TABLE BOTTOM SIDE Let the g...

Page 13: ...NG THE BUMPERS Notice the two threaded inserts on the bottom side of the bumper Fig 26 Insert a 60 mm screw into each thread insert and bend the nut placement if necessary to make them perpendicular then remove the screw These are made to align up with the two holes one in the table joiner and the other in the center post top Fig 27 Take the bumper and place it into the slot for the bottom protrus...

Page 14: ...he nut inserts Fig 30 shown in transparent mode Using an 8 mm x 60 mm screw with a LARGE washer put a screw up into the hole in the center post then on into the bumper insert Repeat with a similar screw through the table joiner into the bumper insert Fig 31 32 Do not cinch them up yet Repeat for the other three bumpers Fig 28 Fig 29 Fig 31 Fig 32 Page 13 Fig 30 ...

Page 15: ...ig 33 All that remains is to secure your table to the floor This is done by putting one or two fasteners through each corner leg Use large washers with your bolts Anchor the center post as well Only the large washers are supplied Choose mounting hardware that conforms to your surface YOUR TABLE IS NOW COMPLETE Mounting hardware Page 14 Fig 34 You will find four colorful paddles and some balls to t...

Page 16: ... Mix with LK40 polyurethane LIC activator four parts LIC to one part LK40 One quart will easily coat a table top The yellow top is John Deere yellow Black surfaces are coated with Sherman Williams paint Hi Solids Polyurathane B65 TWJ 304 with B60V20 activator The process is 1 Remove the bumpers by removing the two screws that hold each to the table 2 Clean the surface thoroughly with a mild soap R...

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