Polaris Sportsman Touring XP 1000 EPS 2022 Owner'S Manual Download Page 114

Page: 114 / 156

TIRE TREAD DEPTH

Always replace tires when tread depth
is worn to 3 mm (1/8”) or less.

FRONT WHEEL HUB TIGHTENING

Front wheel bearing tightness and spindle nut retention are critical component
operations. All service must be performed by your authorized dealer or other
qualified service facility.

WHEEL REMOVAL

1. Stop the engine.

2. Place the transmission in PARK.

3. Lock the parking brake.

4. Loosen the wheel nuts slightly.

WARNING

Do not service axle nuts that have a cotter pin installed. Your authorized dealer

can assist.

5. Elevate the side of the vehicle by placing a suitable stand under the foot rest

frame.

6. Remove the wheel nuts.

7. Remove the wheel.

112

MAINTENANCE

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Summary of Contents for Sportsman Touring XP 1000 EPS 2022

Page 1: ...XP 1000 EPS For Maintenance and Safety WARNING Read this manual carefully It contains important safety information This is an adult vehicle only Operation is prohibited for those under 16 years of age...

Page 2: ...s manual and on all product labels Failure to follow the safety precautions could result in serious injury or death For videos and more information about a safe riding experience with your Polaris veh...

Page 3: ...2022 Owner s Manual Sportsman XP 1000 Touring Downloaded from ManualsNet com search engine...

Page 4: ...t of Agriculture Unless noted trademarks are the property of Polaris Industries Inc Copyright 2021 Polaris Industries Inc All information contained within this publication is based on the latest produ...

Page 5: ...POLARIS vehicle making it the finest machine we ve ever produced For safe and enjoyable operation of your vehicle be sure to follow the instructions and recommendations in this owner s manual Your ma...

Page 6: ...4 WELCOME Downloaded from ManualsNet com search engine...

Page 7: ...res and Controls 29 Operation 59 Winch Guide 79 Emission Control Systems 89 Maintenance 91 Specifications 131 POLARIS Products 135 Troubleshooting 137 Warranty 141 Maintenance Log 147 5 Downloaded fro...

Page 8: ...6 Downloaded from ManualsNet com search engine...

Page 9: ...s manual Understand all safety warnings precautions and operating procedures before operating a POLARIS ATV Keep this manual with the ATV Never operate an ATV without proper instruction Take a certif...

Page 10: ...ous situation which if not avoided COULD result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided COULD result in minor to moderate injury NOTICE NOTICE p...

Page 11: ...it in a safe place The vehicle identification number VIN can be found stamped on the right front frame tube q Vehicle Model Number Frame VIN q Engine Serial Number w REPLACEMENT KEYS A replacement key...

Page 12: ...tor TRANSMITTING FREQUENCY 2 4 MHz MAX RF TRANSMITTING PWR 0 536 mW Other transmitting radio frequencies may exist outside of EU markets Hereby Polaris Industries Inc declares that the above radio equ...

Page 13: ...cluded in the purchase price of your ATV You were also provided with printed materials that explain safe operating procedures You should review this information on a regular basis If you purchased a u...

Page 14: ...The approval number and serial number will also be displayed on the label EYE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection Whenever riding this POLARIS vehicle always wear...

Page 15: ...on different types of terrain Beginning and inexperienced operators should complete the recommended safety training before operating this vehicle Never permit a guest to operate the ATV unless the gue...

Page 16: ...e procedures and schedules described in this owner s manual HANDLING GASOLINE Gasoline is highly flammable and explosive under certain conditions Always exercise extreme caution whenever handling gaso...

Page 17: ...T This vehicle s tires are designed for off road use only not for use on pavement Operating this vehicle on paved surfaces including sidewalks paths parking lots and driveways may adversely affect the...

Page 18: ...ttle Never make abrupt steering maneuvers Practice turning at slow speeds before attempting to turn at faster speeds JUMPS AND STUNTS Exhibition driving increases the risk of an accident or rollover D...

Page 19: ...trol or rollover Avoid crossing the side of any hill unless absolutely necessary If crossing a hillside is unavoidable always follow proper procedures as described in this owner s manual See the New O...

Page 20: ...or on the left if the vehicle is pointing straight uphill Have a passenger dismount first then the operator may dismount Turn the ATV around and remount following the procedure described in the owner...

Page 21: ...xcessively rough slippery or loose terrain until you ve learned and practiced the skills necessary to control the vehicle on such terrain Always use extra caution on rough slippery or loose terrain OP...

Page 22: ...procedures as outlined in this manual See the New Operator Driving Procedures section for details Before shifting into reverse gear always check for obstacles or people behind the vehicle When it s s...

Page 23: ...ne for possible damage including but not limited to seat belts rollover protection devices brakes throttle and steering systems OPERATING THROUGH WATER Operating through deep or fast flowing water can...

Page 24: ...this vehicle off road only Use caution and drive at reduced speeds in conditions of reduced visibility such as fog rain and darkness Clean headlights frequently and replace burned out headlamps prompt...

Page 25: ...tial safety hazard and increase the risk of bodily injury The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non POLARIS approved equipment and or modifications have been a...

Page 26: ...faces e g trailer hitch trailer tongue trailer walls etc To reduce the risk of inhaling exhaust gases and to avoid risk of burn or injury shut off your engine and allow time for the exhaust gases to d...

Page 27: ...he vehicle If a label becomes illegible or comes off contact your POLARIS dealer to purchase a replacement Replacement safety labels are provided by POLARIS at no charge The part number is printed on...

Page 28: ...road or highway OVERRIDE ALERT 4X4 ALERT WARNING Improper use of override button can lead to loss of control resulting in severe injury or death Do not activate override while throttle is engaged Alwa...

Page 29: ...belt TIRE PRESSURE ALERT WARNING TIRE PRESSURE IN kPa bar FRONT 45 kPa 0 5 bar REAR 45 kPa 0 5 bar RADIATOR CAP WARNING WARNING Hot pressurized fluid can cause serious burns Do not touch radiator cap...

Page 30: ...28 WELCOME Downloaded from ManualsNet com search engine...

Page 31: ...ONTROLS SPORTSMAN SWITCHES q Left Handlebar Controls w Work Light Switch e Digital Display r 4X4 Switch t Throttle Switch y Ignition Key Switch 29 FEATURES AND CONTROLS Downloaded from ManualsNet com...

Page 32: ...e main switch and the engine stop switch will shut off all electrical power to the vehicle including lights SWITCH POSITION FUNCTION OFF RUN HAZARD WARNING SWITCH Push the hazard warning switch to cau...

Page 33: ...cannot be in reverse when using the override switch as a MODE button TURN SIGNAL SWITCH Push the toggle switch either left or right to activate the corresponding turn signal light The indicator in the...

Page 34: ...ing operation Engine speed and vehicle movement are controlled by pressing the throttle lever q The throttle lever is spring loaded Engine speed returns to idle when the lever is released WARNING Modi...

Page 35: ...his vehicle Always use caution whenever applying the brakes AUXILIARY FOOT BRAKE WARNING Use caution when applying the auxiliary brake Do not aggressively apply the auxiliary brake The wheels may skid...

Page 36: ...eeling brake lever Always contact your dealer for service before operating the vehicle BRAKE HOLDING LATCH WARNING Operating the ATV while the brake holding latch is engaged could result in an acciden...

Page 37: ...ht side of the vehicle H High Gear L Low Gear N Neutral R Reverse P Park To shift gears brake to a complete stop When the engine is idling move the lever to the desired gear NOTE Shifting gears with t...

Page 38: ...quipped engages when the ignition key is turned to the ON position EPS remains engaged whether the vehicle is moving or idle See the Instrument Cluster section for EPS Warning Indicator information BA...

Page 39: ...en the front storage box to access the under compartment area 1 Release the front box cover latches and lift the cover 2 Release the plunger latches that secure the box to the frame 3 Close the cover...

Page 40: ...o 445 N m Use the rear hitch for towing a trailer See the Hauling Cargo section for details and procedures The values given below pertain to factory installed hitches and are provided for informationa...

Page 41: ...stalled on your vehicle meets the requirements of European standard ISO 1724 Improper electrical wiring changes can result in damage to both vehicle and trailer components When in doubt about your tra...

Page 42: ...2 voltage engine temperature engine hour meter programmable service hour interval ground speed or engine RPM e Display Area 1 This area displays engine RPM ground speed or coolant temperature r Fuel...

Page 43: ...e could result Your authorized POLARIS dealer can assist EPS Warning if equipped This indicator illuminates when a fault has occurred in the EPS system Your authorized POLARIS dealer can assist EPS op...

Page 44: ...is lamp illuminates when the headlamp switch is set to high beam Trailer Indicator The Turn Trailer Indicator is illuminating when the trailer turn signals are active 42 FEATURES AND CONTROLS Download...

Page 45: ...Area 1 q DISPLAY AREA 1 FUNCTION Speed The vehicle s speed will be displayed in mph or km h Engine Temperature The vehicle s current engine temperature will be displayed RPM The vehicle s RPM will be...

Page 46: ...p 1 The vehicle Trip 1 mileage will be displayed Trip 2 The vehicle Trip 2 mileage will be displayed RPM The vehicle RPM will be displayed Voltage The vehicle s current battery voltage will be display...

Page 47: ...d set between high or low Diagnostic Codes Only displays if fault codes are present or stored Advanced Menu if equipped Set maximum speed and geofencing settings Units Distance Select MPH or KPH Units...

Page 48: ...is applied to the steering system before switching EPS modes EPS has three modes high medium low To set the EPS mode do the following 1 Stop the ATV and put it in PARK 2 Press and hold the MODE button...

Page 49: ...menu item 2 Select Diagnostic Codes from the Options Menu by pressing the MODE button Toggle the Up Down Buttons to cycle through Code s NOTICE This option will only be available if a fault code was s...

Page 50: ...S will display on the screen for 3 seconds before showing first menu item 2 Select Units Distance from the Options Menu by pressing the MODE button Reference the image shown above q Press the MODE but...

Page 51: ...q Press the MODE button w Toggle the Up Down Buttons to change the units F or C e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu 3 To exi...

Page 52: ...correct unit displayed Press the mode button which will set the unit y Toggle the Up Down Buttons to change the units Cycles 10s of Minutes u With the correct unit displayed Press the mode button whi...

Page 53: ...ess the MODE button w Toggle the Up Down Buttons to change the units Blue or Red e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu 3 To exi...

Page 54: ...MODE button w Toggle the Up Down Buttons to change the units Increase or De crease Level e With the correct unit displayed Press the mode button which will set the unit and return to the Options Menu...

Page 55: ...10 95 100 e With the correct unit displayed press the MODE button which will set the unit and return you to the Options Menu NOTICE To reset service hours after they have counted down to 0 0 reselect...

Page 56: ...one with the vehicle s digital gauge NOTICE Bluetooth functionality is compatible with both iOS and Android phones For iOS phones you must go to the Settings option and enable notifications Most Andro...

Page 57: ...ore switching to AWD AWD MODE Move the momentary Driveline switch to the far right to engage AWD AWD will engage when engine speed slows to below 3100 RPM The gauge will display AWD There is no limit...

Page 58: ...of control and result in serious injury or death One rear wheel may slip and lose traction or may lift up and grab when it touches the ground again When operating in TURF mode the inside rear wheel wi...

Page 59: ...R WHEEL DESCENT CONTROL The 4WDC system will automatically engage when all of the following conditions occur 4WDC is engaged The throttle must be closed throttle lever released The transmission must b...

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Page 61: ...e inoperable 6 Use caution and drive at reduced speeds in conditions of reduced visibility such as fog rain and darkness Clean headlights frequently and replace burned out headlamps promptly 7 Drive i...

Page 62: ...tional vehicle use As an off road enthusiast you represent the sport and can set a good example or a poor example for others to follow Tread lightly Operate with respect for the terrain avoid litterin...

Page 63: ...250 miles 9 Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter BRAKE SYSTEM BREAK IN Apply only moderate braking force for the fi...

Page 64: ...nspect lubricate if necessary Rear suspension Inspect lubricate if necessary Steering Ensure free operation Tires Inspect condition and pressure page 111 Wheels fasteners Inspect ensure fastener tight...

Page 65: ...material or debris especially near the exhaust system DRIVING PROCEDURES NEW OPERATOR DRIVING PROCEDURES 1 Wear protective riding gear See the Safe Riding Gear section 2 Perform the pre ride inspectio...

Page 66: ...ip traction slightly 1 Slow down 2 Never turn quickly when carrying cargo 3 Steer in the direction of the turn 4 Keep both feet on the footrests 5 Lean your upper body to the inside of the turn while...

Page 67: ...ot operate on excessively rough slippery or loose terrain 2 Slow down when entering slippery areas 3 Engage 4X4 before wheels begin to lose traction NOTICE Severe damage to drive train may occur if th...

Page 68: ...ng any hill 5 Never climb hills with excessively slippery or loose surfaces 6 Keep both feet on the footrests 7 Shift body weight uphill 8 Proceed at a steady rate of speed and throttle opening Openin...

Page 69: ...smission in forward gear Do not descend a hill with the transmission in neutral 5 Slow down Never travel down a hill at high speed 6 Drive straight downhill Avoid traveling down a hill at an angle whi...

Page 70: ...sing a sidehill is unavoidable follow these precautions 1 Slow down 2 Avoid crossing the side of a steep hill 3 Lean into the hill transferring your upper body weight toward the hill while keeping you...

Page 71: ...the brake lever to release the parking brake 7 Slowly release the brake lever and allow the vehicle to roll around to your right until it s pointing across the hill or slightly downward 8 Lock the hy...

Page 72: ...l and take the vehicle in for service at the first opportunity Your ATV can operate through water with a maximum recommended depth equal to the bottom of the footrests Follow these procedures when ope...

Page 73: ...s logs rocks and low hanging branches 3 Travel slowly and use extra caution when operating on unfamiliar terrain Not all obstacles are immediately visible 4 Never attempt to operate over large obstacl...

Page 74: ...Do not use the override switch unless additional wheel speed is required for vehicle movement Use the override with caution as rearward vehicle speed is greatly increased Do not operate at wide open...

Page 75: ...onds before attempting to start again Activate the starter for another five seconds if necessary Repeat this procedure until the engine starts NOTICE Operating the vehicle immediately after starting c...

Page 76: ...age the parking brake holding latch located on the left hand control 5 Make sure the transmission is in PARK before exiting the vehicle 6 Remove the ignition key to prevent unauthorized use PARKING ON...

Page 77: ...avity of the vehicle and creates a less stable operating condition SECURE ALL LOADS BEFORE OPERATING Unsecured loads can create unstable operating conditions which could result in loss of control of t...

Page 78: ...extend belt life 8 Always operate the vehicle with extreme caution whenever hauling or towing loads Balance handling and control may be affected TOWING LOADS Always attach a towed load to the hitch p...

Page 79: ...in q from the hitch pin and remove the hitch pin w 3 Install the hitch to the receiver 4 Reinstall the hitch pin from the left side of the hitch through the bore of both the receiver and the hitch 5 R...

Page 80: ...he fuel cap oil cap and seat 4 Remove the key to prevent loss during transporting 5 Use suitable straps or rope to secure the vehicle to the front tow hook q and rear tow bracket w Do not attach tie s...

Page 81: ...and hook when operating winch 6 Never attempt to jerk a load attached to the winch with a moving vehicle See the Shock Loading section on page 87 7 Always keep the area around the vehicle winch winch...

Page 82: ...lls during operation stop winching and permit the winch to cool down for 10 minutes before using it again 16 Never touch push pull or straddle the winch cable while winching a load 17 Never let the wi...

Page 83: ...at your winch is very powerful There are simply some situations that you and your winch will not be able to deal with Do not be afraid to ask others to help when this happens 1 Always inspect the vehi...

Page 84: ...ch cable breaks This can result in SEVERE INJURY or DEATH See the Shock Loading section on page 87 Never hook the winch cable back onto itself This will damage the winch cable and may result in winch...

Page 85: ...ch and pull out the winch cable 7 Pulling out as much cable as possible maximizes the winch s pulling capacity Always be sure that at least five 5 full turns of winch cable are wrapped around the winc...

Page 86: ...free a Release the winch clutch and spool out the necessary length of winch cable b Align the winch cable as close as possible to the winching vehicle s centerline c Attach the winch cable hook to th...

Page 87: ...e it may be necessary to re distribute the winch cable across the winch drum You will need an assistant to perform this task a Release the clutch on the winch b Feed out the winch cable that is uneven...

Page 88: ...been permanently and severely damaged Promptly discontinue use of a winch cable in this condition A kinked winch cable made of wire rope that has been straightened out is shown at right Even though it...

Page 89: ...winch cable and generates excessive heat from the motor This is a form of shock loading 3 Never tow a vehicle or other object with your winch Towing an object with a winch produces shock loading of th...

Page 90: ...lace POLARIS winch parts including the cable with genuine POLARIS replacement parts available at your authorized POLARIS dealer or other qualified person 5 Some winch models use wire rope as the winch...

Page 91: ...tic energy People with active or non active implantable medical devices such as heart monitoring or controlling devices should review the limitations of their device and the applicable electromagnetic...

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Page 93: ...service and adjustment procedures a qualified dealer can perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of...

Page 94: ...ICE Some service procedures require elevation of the vehicle Always position the vehicle on a firm level surface before elevating Do not position a jack or jack stand under any components other than t...

Page 95: ...e often for vehicles subjected to severe use D Have an authorized Polaris dealer or other qualified person perform these services WARNING Improperly performing the procedures marked with a D could res...

Page 96: ...20 Check terminals clean test Fuel System 20 H Monthly Inspect cycle key to pressurize fuel pump check lines and fittings for leaks and abrasion Engine Breather 25 H Monthly 400 XU Engine Oil Change 2...

Page 97: ...l cap fuel lines rail and fuel pump replace lines every two years XU Engine Mounts 100 H 12 M 1600 Inspect Exhaust Pipe Silencer 100 H 12 M 1600 Inspect XU Spark Plug 100 H 12 M 1000 Inspect replace a...

Page 98: ...2 qt 1 9 l 12 ft lbs 16 Nm page 97 Transmission Oil AGL Gearcase Lubricant Transmission Fluid 37 oz 1100 ml 10 14 ft lbs 14 19 Nm 10 14 ft lbs 14 19 Nm page 101 Demand Drive Fluid Front Gearcase Deman...

Page 99: ...ccelerated wear and may result in engine seizure accident and injury Always perform the maintenance procedures as outlined in the Periodic Maintenance Chart OIL RECOMMENDATIONS Always change the oil f...

Page 100: ...the left side of the ATV q Remove the dipstick Wipe it dry with a clean cloth 3 Reinstall and tighten the dipstick 4 Remove the dipstick and check the oil level 5 Add the recommended fluid as needed...

Page 101: ...crankcase 6 Remove the drain plug Allow the oil to drain completely CAUTION Hot oil can cause burns to skin Do not allow hot oil to contact skin 7 Install a new sealing washer on the drain plug The s...

Page 102: ...rface then turn it an additional 3 4 turn 14 Remove the dipstick Add the proper amount of the recommended oil Do not overfill 15 Reinstall the dipstick 16 Place the transmission in PARK 17 Lock the pa...

Page 103: ...the gearcase OIL CHECK 1 Remove the fill plug Check the oil level 2 Add the recommended fluid as needed to bring the level to the bottom of the fill hole threads 3 Reinstall the fill plug Torque to sp...

Page 104: ...ll the fill plug Torque to specification TORQUE Fill Plug 14 ft lbs 19 N m 5 Check for leaks 6 Reinstall the footwell 7 Dispose of used oil properly 102 MAINTENANCE Downloaded from ManualsNet com sear...

Page 105: ...or service Use the recommended fluid Use of other fluids may result in improper operation of components Maintain the fluid level at the bottom of the fill hole threads The fill plug is located on the...

Page 106: ...See page 135 for the part numbers of POLARIS products The fill plug is located on the rear of the gearcase The drain plug is located on the bottom of the gearcase Maintain the fluid level at the bott...

Page 107: ...orque to specification TORQUE Fill Plug 12 in lbs 16 7 Check for leaks 8 Dispose of used oil properly POWER STEERING UNIT If your model is equipped with power steering frequently clean the areas aroun...

Page 108: ...ne coolant temperature decreases the contracting cooled coolant is drawn back up from the bottle past the pressure cap and into the radiator Some coolant level drop on new vehicles is normal as the sy...

Page 109: ...e cooling system has been drained for maintenance or repair replace the coolant with fresh Antifreeze 50 50 Premix If the recovery bottle has run dry check the level in the radiator Add coolant as nee...

Page 110: ...l master cylinder may cause brake drag or brake lock up which could result in serious injury or death Maintain brake fluid at the recommended level Do not overfill Under normal operation the diaphragm...

Page 111: ...heck the brake system for fluid leaks 3 Check the brakes for excessive travel or spongy feel 4 Check the friction pads for wear damage and looseness Replace brake pads when they are worn to 4 6 mm 0 1...

Page 112: ...ervice before operating SEAT REMOVAL 1 Locate the seat removal latch in the center of the seat s rear 2 Pull on the latch handle to disengage the seat from the vehicle s frame 3 Remove the seat PASSEN...

Page 113: ...n serious injury or death Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle Always use original equipment size and type when replacing tires Ref...

Page 114: ...er or other qualified service facility WHEEL REMOVAL 1 Stop the engine 2 Place the transmission in PARK 3 Lock the parking brake 4 Loosen the wheel nuts slightly WARNING Do not service axle nuts that...

Page 115: ...during operation which could result in an accident or overturn Always ensure that all nuts are torqued to specification WHEEL NUT TORQUE SPECIFICATIONS Check the wheel nut torques occasionally and wh...

Page 116: ...re If available you may use a long straight edge instead of string 4 Measure the distance from the string to the rim at the front q and rear w of the front rim The rear measurement should be 1 8 1 4 i...

Page 117: ...ate and correct any short circuits that may have caused the blown fuse then replace the fuse Spare fuses are provided in the fuse box 1 Access the fuses under the front box 2 Remove the fuse box cover...

Page 118: ...t 4 Turn ignition ON and switch the headlight to low beam 5 Observe the headlight aim on the wall The horizontal line separating the lit zone from the unlit zone should be aimed 8 in 20 cm below the m...

Page 119: ...connect the headlight harness q and pull the harness away from the headlight assembly Be sure to pull on the connector not on the wiring 2 Remove the rubber cap w from the back of the housing 3 Turn t...

Page 120: ...ately check the spark plug for correct color CAUTION A hot exhaust system and engine can cause burns Wear protective gloves when removing a spark plug for inspection Allow engine to cool before removi...

Page 121: ...e filter with a new filter If equipped remove the air box drain plug q to drain water Reinstall the drain plug Make sure the E ring is on the drain plug and reinstall the drain plug NOTICE Serious dam...

Page 122: ...tand behind or in front of the vehicle while purging the exhaust system Never go under the vehicle while it is inclined Wear eye protection and gloves while servicing Periodically clean the spark arre...

Page 123: ...s manual This PVTsystem is intended for use on POLARIS products only Do not install it in any other product Always make sure the PVT housing is securely in place during operation PVT DRYING There may...

Page 124: ...orrosion If cleaning is necessary remove corrosion with a stiff wire brush Wash with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop to...

Page 125: ...it out of the sun in a cool dry place Check battery voltage each month during storage and recharge as needed to maintain a full charge POLARIS recommends maintaining battery charge by using a POLARIS...

Page 126: ...harger manufacturer s instructions for recharging When using a constant current charger use the following guidelines via the table below BATTERY CHARGING SEALED BATTERY Always verify battery condition...

Page 127: ...f control and serious injury or death Follow the adjustment procedures exactly or see your POLARIS dealer for service 1 Remove the upper headlight pod 2 Loosen the four handlebar bolts 3 Adjust the ha...

Page 128: ...If an informational or graphic label becomes illegible or comes off contact your POLARIS dealer to purchase a replacement Replacement safety labels are provided by POLARIS at no charge Grease all zer...

Page 129: ...Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers Follow the instructions on the container for the recommended amount Carbon Clean removes water from fuel sy...

Page 130: ...ities into the hole at the front of the cylinder head and appear to be an oil leak 3 Reinstall the spark plugs Torque to specification 4 Apply dielectric grease to the inside of each spark plug cap Do...

Page 131: ...rking brake 4 Secure the fuel cap oil cap and seats 5 Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope Do not attach tie straps to the front A arm bolt po...

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Page 133: ...level ground Overall Length 219 7 cm Overall Width 121 cm Overall Height with mirrors 140 cm Wheelbase 145 cm Ground Clearance 29 5 cm Minimum Turning Radius 244 cm unloaded Fuel Capacity 20 L Engine...

Page 134: ...ransmission and Gears High Low Neutral Reverse Parking Gear Reduction Low 5 034 1 Gear Reduction Reverse 4 508 1 Gear Reduction High 2 367 1 Drive Ratio Front 3 818 1 Drive Ratio Rear 3 7 1 Tires Type...

Page 135: ...holds Yes Rear License Plate Bracket Yes CLUTCHING ALTITUDE SHIFT WEIGHT DRIVE CLUTCH SPRING DRIVEN CLUTCH SPRING HELIX Meters Feet 0 1800 0 6000 24 70 PN 5633136 Orange PN 7044279 Black White Letteri...

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Page 137: ...n Jug 1 2870465 Demand Drive 1 qt 0 95 L 12 2877922 2 5 gal 9 5 L 2 2877923 Antifreeze Coolant 1 qt 0 95 L 12 2880514 1 gal 3 8 L 6 2880513 Grease Gun Kit Premium All Season 1 2871312 All Season Greas...

Page 138: ...TY QUANTITY PART NUMBER 2 5 gal 9 5 L 2 2872280 DOT 4 Brake Fluid 1 2872189 Loctite 565 Thread Sealant 1 2871956 POLARIS Battery Tender Charger 1 2859044 136 POLARIS PRODUCTS Downloaded from ManualsNe...

Page 139: ...may cause loss of control and vehicle rollover Climbing over large objects from a stopped position Shift the transmission to low range and carefully use fast brief aggressive throttle application to e...

Page 140: ...ark plug Inspect plug and replace if necessary Water or fuel in crankcase Your authorized dealer can assist Low battery voltage Recharge the battery to 12 8 VDC Mechanical failure Your authorized deal...

Page 141: ...es Your authorized dealer can assist Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Water present in fuel Replace...

Page 142: ...Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery voltage Recharge the battery Incorrect fuel Replace with fresh recommended fuel Clogged air f...

Page 143: ...ginal term of the warranty The duration of this warranty may vary by international region based upon local laws and regulations REGISTRATION At the time of sale the Warranty Registration Form must be...

Page 144: ...n improper maintenance modified components use of aftermarket or unapproved components accessories or attachments use of unapproved software or calibration unauthorized repairs or repairs made after t...

Page 145: ...LIABILITY TO ANY PERSON FOR INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWI...

Page 146: ...f the selling dealer s authorized location as proof of residence Upon residence verification the servicing dealer will be authorized to perform the warranty repair IF YOU MOVE If you move to another c...

Page 147: ...ure set above your product will no longer be eligible for warranty or service bulletin coverage of any kind other than safety bulletins Products registered to government officials or military personne...

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Page 149: ...NANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance DATE MILES KM OR HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 147 MAINTENANCE LOG Downloaded from ManualsNet com search...

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Page 151: ...ar Burn 137 Driveline Mode Switch 32 Driving Over Obstacles 71 Driving Procedures Driving Downhill 67 Driving in Reverse 72 Driving on a Sidehill Sidehilling 68 Driving on Slippery Surfaces 65 Driving...

Page 152: ...tems 22 How To Obtain Warranty Service 144 I Improper Cargo Loading 21 Improper Hill Climbing 16 Improper Tire Maintenance 20 Inspect and Lubricate 128 Instrument Cluster Back Light Color 51 Back Ligh...

Page 153: ...ystem 121 R Rack Alert 7181582 27 Radiator Coolant 107 Radio Compliance Statements 10 Rear Gearcase Oil 104 Rear Hitch 38 Rear Hitch Certification Label 39 Recovery Bottle Coolant 107 Registration War...

Page 154: ...ng Improperly 16 U Unauthorized Use of the Vehicle 23 V Vehicle Break in Period 60 Vehicle Identification Numbers 9 Vehicle Immersion 119 W Warning Symbols 8 Washing the Vehicle 126 Welcome Page 3 Wet...

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Page 156: ...For your nearest Polaris dealer visit www polaris com Polaris Sales Europe Sarl Place de l Industrie 2 1180 Rolle Switzerland Part No 9940179 R 01 05 2021 Downloaded from ManualsNet com search engine...

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