Polaris RANGER XP 900 CREW 6000 Manual Download Page 2

P/N 9926740  Rev 01  06/15   Page 2 of 12

IMPORTANT

Your Polaris 

RANGER

 XP 900 CREW 6000 WINCH KIT is exclusively designed for your vehicle. 

Please read the installation instructions thoroughly before beginning. Installation is easier if the 

vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform 

all installation steps correctly in the sequence shown.

TOOLS NEEDED

Standard and Metric Socket Set

  

Standard and Metric Wrench Set

  

Phillips Screwdriver

Drill and Drill Bit Set   

 

 

1 1/16” Hole Saw or Drill

APPROXIMATE ASSEMBLY TIME 

60 mins

Ref

Qty

Part Description

Part Number

1

1

Winch-POLARIS, 6.0

2204856

2

1

Hook-Latch, Winch

2412964

3

1

Rope Kit, Winch

2879188

4

1

Wireless Remote Winch

2879316

5

1

Contactor Winch

4015095

6

1

Remote Switch, Winch

4013466

7

1

Cable-Winch, Yellow, 6 GA, 800 MM

4013468-800

8

1

Cable-Winch, Blue, 6 GA, 800 MM

4013469-800

9

1

Power Cable, Winch, Black

4013470-250

10

1

Power Cable, Winch, Red

4013471-250

11

1

Remote Socket - Winch, Long

4014228

12

1

Fairlead, Wide, Mach

*KIT 2881692

13

1

Magnet Stop, Rubber Bumper

*KIT 2881692

14

1

Mount Winch, 4500

5439929

15

10

Panduit Strap

7080492

16*

2

Screw-HXFL - M10 X 1.5 X 30

-

17*

4

Screw-#10 - 32 X 1

-

18*

2

Screw-M5 X 0.8 X 20

-

19*

4

Screw-M10 X 1. 5 X 25

-

20*

4

Screw-HXFL M8 X 1 .25 X 25

-

21*

4

Nut-M10 X 1.5

-

22*

2

Nut-M5 X 0.8

-

23*

4

M8 Lock Washer

-

24*

4

Washer-0.62 X 0.330 X 0.060

-

25*

2

M5 Flat Washer

-

1

Winching Guide

9923644

1

Instructions

9926740

ITEMS MARKED (*) ARE INCLUDED IN HARDWARE KIT PN 2879172.

Summary of Contents for RANGER XP 900 CREW 6000

Page 1: ...ese installation instructions for future reference and parts ordering information P N 2881668 RANGER XP 900 CREW 6000 WINCH KIT APPLICATION RANGER XP 900 CREW 18 6 NOTE You must order power cables sep...

Page 2: ...1 Hook Latch Winch 2412964 3 1 Rope Kit Winch 2879188 4 1 Wireless Remote Winch 2879316 5 1 Contactor Winch 4015095 6 1 Remote Switch Winch 4013466 7 1 Cable Winch Yellow 6 GA 800 MM 4013468 800 8 1...

Page 3: ...from battery Disconnect red positive cable from battery 2 Remove hood from vehicle as shown in figure 3 Remove four push darts fasteners from center floor section One on each side by foot pedal as sho...

Page 4: ...es through the tunnel area under the rear floor section and into the area under the rear seat 2 Slide the other end of cable through bulkhead Follow main wire harness up and onto the splash tray as sh...

Page 5: ...the black coded post and lightly tighten Do not over tighten Slide the cable covers on as shown in figure WINCH INSTALLATION 1 Install mount plate to winch with 1 25 mm bolts and lock washers Finger...

Page 6: ...figures 4 Connect yellow and blue cables to the corresponding post on winch with a 10 mm wrench Push cables up through the splash tray and to contactor as shown in figure 5 Install roller fairlead or...

Page 7: ...n wrench and 15mm socket as shown in figures 8 Connect the yellow and blue winch wires to contactor and push cable covers on as shown in figure 7 Reinstall front bumper with fastener removed earlier M...

Page 8: ...must be removed by cutting along the perimeter scribe line with a sharp tool Remove the round plastic cut out as shown in figure 3 Install the grommet PN 5414440 IMPORTANT Vehicle hardware kit contai...

Page 9: ...of moving parts and panduit to frame 5 Push the wires back through the grommet and replace grommet in upper splash tray hole Connect black wire to connector and red wire to the keyed power terminal Af...

Page 10: ...13 Retighten all hardware after 30 minutes of riding 5 Re connect the main vehicle power cables and winch power cables to the battery using the original hardware 6 With the vehicle key in the ON posi...

Page 11: ...n the rubber bump stop is brought close to the fairlead sensors inside the fairlead tell the control box to turn the winch off The winch will continue to let rope out but the rope will not pull in any...

Page 12: ...ad and the winch should turn off automatically If it does not check that all connections are made properly and that the rubber stop is facing with the POLARIS side facing outward and re test The Auto...

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