Polaris R09VA17AA, Service Manual

Page: 163 / 187

7.17
CVT / TRANSMISSION
7
Transmission Assembly
1. To assemble transmission, reverse disassembly procedure,
and read the following assembly notes.
• After installing countershaft (A), install mainshaft as an
assembly. Hold washer (B) in place with a small
amount of grease.
• Assemble shift fork and drum in the Neutral position.
Rotate shift drum to align Neutral detent notch (C) with
center of detent bolt hole (D).
• Assemble shift detent ball, spring, and bolt into bottom
of transmission case, but do not fully tighten the bolt.
Leave just enough tension on detent ball to keep shift
drum from rotating out of Neutral.
• Install gear position switch plunger (E) with spring in
end of shift shaft. Use light grease to hold parts in place
and carefully install shaft in gear case.
• Align center teeth of shift shaft and drum (F).
2. Torque detent bolt to specification.
3. Verify (two) cover alignment dowel pins are in place.
Install cover with a new gasket. Torque cover screws
evenly in a criss-cross pattern to specification.
4. Install and torque drain plug.
A
B
C
D
= T
Detent Bolt:
14 ft. lbs. (19 Nm)
= T
Transmission Cover Screws:
6-8 ft. lbs. (8-11 Nm)
= T
Oil Drain Plug:
18 ft. lbs. (24.5 Nm)
E
F
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