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8

Integrated Filter Installation

When installing the adaptor rubber boot, note the following:

 

Remove and discard the plastic cap from the outer 

clamshell housing (see figure 4A).

• 

To connect the heater to the air inlet, use the vent 

adaptor rubber boot provided in the base skirt. The 

adaptor rubber boot is designed for 3” venting (see 

figure 4B). 

Note:

 If there is a need for 2” venting, then 

use plastic pipe and fittings to transition down.

• 

Loosen the hose clamp at the adaptor rubber boot and 

slide the plastic piping into the adaptor rubber boot. 

With piping in place, tighten the hose clamp. Install  

a 3” x 3” x 2” drain/waste/vent fitting to trap airborne 

particulates (see figure 4C). 

Note:

 If piping has been 

previously cut with a saw, be sure to remove all burrs 

and plastic shavings from the piping before installing.

Preventive Maintenance

The heater is designed to shut down if the pressure 

switch senses that the air inlet vent or the exhaust vent 

is restricted. In this case, the pressure switch will open 

and the heater will generate a 2-flash code (see the 

troubleshooting section). If troubleshooting section of 

this manual indicates that there is a blockage, note the 

following:

 

Turn off the gas supply to the water heater at the 

manual gas shut-off valve, and disconnect power to the 

water heater.

• 

To inspect the filter, loosen the hose clamp at the adap-

tor rubber boot and slide the plastic pipe out and away 

from the adaptor rubber boot (see figure 4C).

• 

Remove the adaptor rubber boot containing the outer 

clamshell housing by turning clockwise approximately 

1/2” (30.5 cm) and pulling off of the internal clamshell 

housing (see figure 4C).

• 

Using your fingers or a small flat blade screwdriver,   

remove the filter media from the outer clamshell hous-

ing, handle carefully (see figure 4D).

• 

To clean filter, lightly tap the back of the filter support 

to dislodge any large debris. Smaller debris may be re-

moved by using a vacuum cleaner. the filter media may 

be cleaned by dipping the filter media into a solution of 

warm soapy water and rinsing in clean water. Do not 

scrub, allow to air dry before reinstalling. Filter media 

may be cleaned on an average 2 to 3 times before 

replacing with a new filter media is required.

• 

Reinstall the filter media by doing the above steps in 

reverse order.

• 

Turn on the gas supply and reconnect power, refer to 

the operating instructions on front of the water heater. 

Verify proper operation of the water heater before   

leaving.

Note: The heater must never be operated without the 

filter media installed.

Figure 4B: Adaptor Rubber Boot

Push On &

Tighten Clamp

Adaptor Rubber

Boot

Outer Clamshell

Housing

Figure 4C: Air Inlet Piping

Hose Clamp

3” Plastic Pipe

Adaptor Rubber Boot
Outer Clamshell Housing

3” x 3” x 2” DWV Fitting

Piped To

External Air

Supply

Figure 4D: Filter Media

Adaptor

Rubber Boot

Remove

Filter Media

Filter Media shown inside
the Outer Clamshell Housing

Outer Clamshell

Housing

NOTE: if found difficult to

reattach the outer clamshell

housing to the internal clamshell

housing - apply a thin layer of silicone

grease to the surface of the black rubber

support of the Filter Media.

 

                        

Figure 4A: Remove Plastic Cap

Outer Clamshell

Housing With Filter

Base Skirt

Gas Piping

Remove

Plastic Cap

Summary of Contents for PG 34-100-2NV or 2PV

Page 1: ...hbor s telephone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agenc...

Page 2: ...r these conditions we recommend the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance which is connected to the hot water system If hydrogen is p...

Page 3: ...orized service person The manufacturer and seller of this water heater will not be liable for any damages injuries or deaths caused by failure to comply with the installation and operating instruction...

Page 4: ...tally vented gas fueled heat ing appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The s...

Page 5: ...intain proper clearances as specified on the data plate Figure 1 Garage Installation Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance S...

Page 6: ...tolerance 1 9 cm 0 31 cm tolerance Note The trap should be aligned so that the exhaust pipe is in a vertical position close to the surface of the water heater Figure 2 Minimum Clearance Locations Back...

Page 7: ...ne into the metal drain pan VENT PIPE SYSTEM Carbon Monoxide Hazard Follow all instructions to locate and install the vent pipe system Instructions can be found in this manual in state or local codes...

Page 8: ...shell housing by turning clockwise approximately 1 2 30 5 cm and pulling off of the internal clamshell housing see figure 4C Using your fingers or a small flat blade screwdriver remove the filter medi...

Page 9: ...the specified CSA listed plastic vent pipe All joints in the inlet and outlet piping must be properly cemented Size and cut all piping before cementing 1 Cut the pipe end square and remove all ragged...

Page 10: ...tain a 36 in 91 cm minimum clearance below a window or door that may be opened C Clearance to permanently closed window D 12 in 30 cm min vertical clearance to ventilated soffit located above the term...

Page 11: ...Units on Page 12 for correct terminations if installing more than one Polaris gas water heater Alternative Horizontal Termination The combustion air and exhaust terminations may be raised up to 24 inc...

Page 12: ...ne or anticipated snow levels See figure 9 below Note See Venting Additional Polaris Units below if installing more than one Polaris gas water heater Venting Additional Polaris Units When using two 2...

Page 13: ...hrough the Roof Termination Notes 1 Support Horizontal Pipe Every Four Feet 1 2 m Support Vertical Pipe Every Six ft 1 8 m 2 Increase The 12 Inch 30 5 cm MinimumAbove Grade To Keep Inlet OpeningAboveA...

Page 14: ...supply use 1 NPT to the fitting marked HOT OUTLET 2 Always use a suitable grade of joint compound and be certain that all fittings are tightened properly 3 The installation of unions in both the hot...

Page 15: ...l contaminate the potable water supply Closed System Thermal Expansion As water is heated it expands thermal expansion In a closed system the volume of water will increase As the volume of water incre...

Page 16: ...the water heater should be ver tical past any mixing valve or supply line to the heating system to remove air bubbles from the system Do not connect the water heater to any system or components previo...

Page 17: ...ine Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in the discharge line Must not be capped blocked plugged or contain any valve between the relief...

Page 18: ...9 for gas piping installation 1 Install a readily accessible manual shut off valve in the gas supply line as recommended by the local utility Know the location of this valve and how to turn off the ga...

Page 19: ...onally listed recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manufacturer s instructions and local codes rules or regulation...

Page 20: ...electrical wiring to the water heater 1 Shut off the power at the electrical service box 2 Loosen the screws securing the access panel to the electrical compartment The electrical wiring diagram model...

Page 21: ...T L1 NEUTRAL GND PSI PSO PRESSURE SWITCH BLACK WHITE WHITE RED LED YELLOW LED GREEN LED BROWN YELLOW RED THERMOSTAT DIAL ORANGE GAS VALVE BROWN BLUE BLUE WHITE IGNITER RED GREEN YELLOW ORANGE RED 24V...

Page 22: ...1 8 per foot 10 5 mm per meter Away from corners other vents windows etc Alternate Horizontal Correct relationship outlet to inlet 12 Min 30 5 cm above anticipated snow level 2 exhaust outlet air inle...

Page 23: ...ich signals the beginning of the ignition sequence see figure 21 and Red Ignition control is signaling the gas valve to open Figure 21 Sequence of Operation When the thermostat calls for heat the blow...

Page 24: ...e thermostat is adjusted to its lowest temperature setting when it is shipped from the factory Water temperature can be regulated by moving the temperature dial to the preferred setting The preferred...

Page 25: ...eing shut down during freezing temperatures To drain the tank perform the following steps 1 Turn off the gas supply at the Manual Gas Shut off Valve Turn off the electrical supply to the water heater...

Page 26: ...Remove the gas valve from the unit keeping the rubber gasket with the gas valve 8 Remove the flange from the gas inlet side of the valve by removing the four 4 attachment screws Figure 25 Replacing t...

Page 27: ...arity Detection SC SL Soft Lockout Control Automatically resets after 60 minutes SL3 Soft Lockout Hard Lockout Control automatically resets after 60 minutes with a maximum of 3 resets followed by hard...

Page 28: ...28 SOFTWARE OPERATION SEQUENCE IGNITION CONTROL MODULE SOFTWARE OPERATION SEQUENCE...

Page 29: ...TE TRAP ASSEMBLY 32 COLD WATER TUBE ASSEMBLY 33 TEMPERATURE AND PRESSURE RELIEF VALVE 34 DRAIN VALVE 35 POTENTIOMETER 36 VENTURI GASKET not pictured 37 BLOWER ISOLATION RELAY TOOLS REQUIRED FOR SERVIC...

Page 30: ...15 3 4 40 1 2 41 6 3 8 5 1 2 6 5 8 150 PG 34 150 2NV OR 2PV 34 150 2 OR 3 48 1 2 22 15 3 4 40 1 2 41 6 3 8 5 1 2 6 5 8 150 PG 50 130 2NV OR 2PV 50 130 2 OR 3 62 3 8 22 15 3 4 54 1 2 55 6 3 8 5 1 2 6 5...

Page 31: ...31 NOTES...

Page 32: ...d To obtain technical warranty or service assistance during or after the installation of this water heater visit our website at http www americanwaterheater com or call toll free 1 800 456 9805 P O Bo...

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