5.16
ENGINE
500 FUJI ENGINE
For engine removal See “340/550 Fuji/500 Liberty Engine
Removal/installation” on page 5.11.
Disassembly
NOTE: Inspect all parts for wear or damage during
disassembly. Replace all seals, O-rings, and gaskets
with Genuine Polaris parts during assembly. Refer to
General Section for Inspection Procedures.
1.
Remove carburetors, recoil housing and exhaust manifold.
2.
Remove water pump, and starter recoil cup with water
pump drive pulley and flywheel nut.
3.
Install flywheel puller PN 2871043. Use all flywheel bolt
holes. Do no install puller bolts more than 5/16" (7mm) into
flywheel or stator damage may result.
4.
Mark stator plate and crankcase for reference when
reassembling the engine.
5.
Using a screwdriver, remove stator screws.
6.
Remove oil pump, oil pump feed lines from cylinders.
Clean and inspect all components.
7.
Remove the cylinder head.
8.
Remove head gasket. Note the position of head gasket inlet
and outlet hole sizes for reference during reassembly.
Always replace head gasket after disassembly.
9.
Remove cylinder.
10. Remove C-clip retainers from pistons.
11. Using piston pin puller, remove piston pin from piston.
12. Remove crankcase bolts.
Summary of Contents for 340 LX 2007
Page 4: ......
Page 40: ...NOTES MODEL SPECIFICATIONS 1 36...
Page 51: ...2 11 GENERAL 2 SPECIAL TOOLS Special Tools...
Page 52: ...2 12 GENERAL...
Page 53: ...2 13 GENERAL 2...
Page 54: ...2 14 GENERAL...
Page 80: ...NOTES MAINTENANCE 3 26...
Page 91: ...4 11 FUEL DELIVERY 4 Throttle Opening Vs Fuel Flow VM only...
Page 104: ...NOTES FUEL DELIVERY 4 24...
Page 114: ...5 10 ENGINE 500 600 Touring WideTrak LX Touring WideTrak...
Page 146: ...NOTES ENGINE 5 42...
Page 170: ...NOTES CLUTCHING 6 24...
Page 214: ...NOTES FRONT SUSPENSION STEERING 8 20...
Page 259: ...10 11 CHASSIS HOOD 10...
Page 260: ...NOTES CHASSIS HOOD 10 12...
Page 272: ...11 12 BATTERY ELECTRICAL SYSTEMS ELECTRIC START GEN II EDGE System Schematic...
Page 277: ...11 17 BATTERY ELECTRICAL SYSTEMS 11 System Schematic 600 700 CFI...
Page 286: ...11 26 BATTERY ELECTRICAL SYSTEMS Chassis Relay...
Page 288: ...11 28 BATTERY ELECTRICAL SYSTEMS Vehicle Speed Sensor...
Page 293: ...11 33 BATTERY ELECTRICAL SYSTEMS 11 CFI Power System CFI Ignition Injection Power...
Page 294: ...11 34 BATTERY ELECTRICAL SYSTEMS CFI Crank Position System CFI Safety Stop System...
Page 295: ...11 35 BATTERY ELECTRICAL SYSTEMS 11 CFI Full Load Fuel Injectors CFI Part Load Fuel Injectors...
Page 296: ...11 36 BATTERY ELECTRICAL SYSTEMS CFI Chassis Power CFI Ignition Coils...
Page 297: ...11 37 BATTERY ELECTRICAL SYSTEMS 11 CFI TBAP Sensor CFI TPS Engine Temp Sensors...
Page 298: ...11 38 BATTERY ELECTRICAL SYSTEMS CFI Exhaust Solenoid CFI Knock Sensor...
Page 299: ...11 39 BATTERY ELECTRICAL SYSTEMS 11 CFI Fuel Pump CFI Diagnostic Connections...
Page 300: ...11 40 BATTERY ELECTRICAL SYSTEMS CFI MFD Circuits CFI MFD Power Circuits...
Page 301: ...11 41 BATTERY ELECTRICAL SYSTEMS 11 CFI Fuel Level Circuit CFI Vehicle Speed Circuit...
Page 302: ...11 42 BATTERY ELECTRICAL SYSTEMS CFI Mode Set Switch CFI PERC Switch...
Page 318: ...12 1 Wiring Diagrams 2007 340 550 GEN II EDGE Models...
Page 319: ...12 2 Wiring Diagrams 2007 Wide Trak...
Page 320: ...12 3 Wiring Diagrams 2007 500 XCSP...
Page 321: ...12 4 Wiring Diagrams 2007 600 HO Carbureted 1 of 2...
Page 322: ...12 5 Wiring Diagrams 2007 600 HO Carbureted 2 of 2...
Page 323: ...12 6 Wiring Diagrams 2007 600 HO Carbureted Hood Harness...
Page 324: ...12 7 Wiring Diagrams 2007 600 700 CFI 1 of 2...
Page 325: ...12 8 Wiring Diagrams 2007 600 700 CFI 2 of 2...
Page 327: ...12 10 Wiring Diagrams...