Polaris 2015 RZR 4 900 Instructions Manual Download Page 11

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2. Install

Cage Clamps

using the M6x20 Bolts, and tighten in criss-cross pattern

Spare Tire Rack, Polaris RZR

4 900

Instructions

For Models:

RZR

4 900

(2015-2016)

Installation

1. Using the supplied

Lug Nuts

, mount your

Spare Wheel and Tire

onto the

Spare Tire Holder.

2. Determine the

Spare Tire Rack

orientation in the cargo area.

3. Loosely mount the

1-3/4" Tube Clamp

onto the harness bar.

4. Tighten the

(4) Allen Bolts

in a criss-cross pattern.

Summary of Contents for 2015 RZR 4 900

Page 1: ...rubber mounts from the frame as they will not be reused 3 Remove the top nut from the rear transmission mount 4 For slip on Move on to step 1 of HMF Slip on exhaust installation For full system Move on to step 5 5 Remove the following Seats Air intake housing Rear close off panel Head pipe 6 Carefully remove any gasket material left on the cylinder head Installation 1 Install the HMF silencer brac...

Page 2: ...t for wear or damage and replace it with a new one if necessary 3 Remove the lower rear facia brackets Your HMF exhaust comes with replacement brackets 4 Using the original mounting bolts install the HMF replacement rear facia brackets ...

Page 3: ... M8 40 hex bolts flat washers and nylock nuts 6 Using a long piece of wire or spring puller install 2 of the original springs at the headpipe to inlet joint 7 Apply the supplied adhesive heat shield material to the inside of the rear facia near the exhaust inlet ...

Page 4: ...al 1 Remove the screws from the plastic rear fascia Slowly begin to pull the rear fascia away from the machine When there is enough room reach in and disconnect the tail light harness Set the rear fascia aside 2 Using a long piece of electrical wire or a spring puller remove the 2 springs at the head pipe to silencer joint and the 2 springs that hold the silencer against the frame Slowly pull back...

Page 5: ...surface is clean from old gasket material 2 Using the supplied gasket and original mounting bolts install the new HMF head pipe 3 Install the HMF silencer bracket using the top transmission mount stud and original nut and the supplied M8 20 hex bolts fender washers M8 nyloc nuts and flat washers Note We have found that some frames have a hole under the plastic leftmost arrow and some will have a h...

Page 6: ...ng bracket Install the supplied M8 nyloc nuts and flat washers 6 With the lower silencer level tighten up the nuts and bolts for the lower silencer 7 Slide the S bend for the top silencer over the top collector outlet on the head pipe 8 Slide the top silencer onto the top S bend Once the silencer is in position insert 2 Supplied M8x20 Bolts and flat washers in through the back of the mounting brac...

Page 7: ...er level tighten up the nuts and bolts for the top silencer 10 Use a spring puller or long piece of electrical wire to install the supplied springs at the Collector to S bend joints and also at the S bend to silencer joints ...

Page 8: ... tuning can cause damage to your engine and exhaust HMF is not responsible for this type of damage Defender Rear Bumper Polaris RZR 4 900 Instructions For Models RZR 4 900 2015 2016 Installation 1 Drill the top 4 existing mount holes in the frame to 3 8 Note It may be necessary to remove the muffler to access the right side holes with your drill ...

Page 9: ...ither side of the hitch 5 Start the 2 10MM Allen head bolts at the bottom bracket DO NOT TIGHTEN YET 6 To make installation easier we have included 2 brackets with nuts welded to them for the top mounts Hold the bracket inside the left square frame tube where you drilled the holes earlier and insert the included 8MM bolts with flat washers DO NOT TIGHTEN 7 Repeat this step for the right side You m...

Page 10: ...n them Take a step back and check for proper alignment and clearance Adjust as necessary and finish tightening six bolts Apex Intrusion Bar Polaris RZR 4 900 Instructions For Models RZR 4 900 2015 2016 Installation 1 Slide the Apex Windshield Bar into position on the Cage ...

Page 11: ...structions For Models RZR 4 900 2015 2016 Installation 1 Using the supplied Lug Nuts mount your Spare Wheel and Tire onto the Spare Tire Holder 2 Determine the Spare Tire Rack orientation in the cargo area 3 Loosely mount the 1 3 4 Tube Clamp onto the harness bar 4 Tighten the 4 Allen Bolts in a criss cross pattern ...

Page 12: ...5 Place the white IQ Sticker on the Spare Tire Rack ...

Page 13: ......

Page 14: ...t00 00 0R Kt t tssttttstRR5KtRtRK5t00RKKt0 5RtRRKR Ktmt5ttsttt5tR0 Ktmt tmttt5tR0 00 05 R0 R0 R0 0R 00 00 00 05 00 00 00 00 05 0R 05 00 00 50 50 50 Ktttt 0 00 05 RR R5 00 05 00 00 00 00 ttt tt tgm 0 tttt0t tRtt 0 0 0 R R R 0 0 0 Ktmt5ttsttt5tR0t4 t0s4 00 00 00 00 00 00 00 00 00 Ktmt tmttt5tR0t4K 8 00 50 05 00 55 05 00 50 50 Choose HMF Engineering products for superior durability and versatility Ch...

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