Polaris 2010 Kingpin Owner'S Manual Download Page 126

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122

Maintenance

Headlight Lamp Replacement

High Intensity Discharge Lamps

High intensity discharge lamps should be handled only by a trained technician wearing the appropriate protective

gear. See the

VICTORY Service Manual

or an authorized VICTORY dealer.

Halogen Lamps (8-Ball Models)

Tip:

Avoid touching a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the

life of the lamp. If a lamp is touched, clean it thoroughly with denatured alcohol.

1. Unplug the wiring harness from the back of the headlight (lift the tab). Be sure to pull on the connector, not on the

wiring.

2. Remove the spent lamp. Apply dielectric grease to the socket and install a new lamp.
3. Reinstall the wiring harness.

Summary of Contents for 2010 Kingpin

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Page 3: ...California Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm ...

Page 4: ...The text is printed on 100 recycled with 40 post consumer waste PCW ...

Page 5: ...1 2010 Owner s Manual Vegas Vegas 8 Ball Kingpin Kingpin 8 Ball ...

Page 6: ...es reserves the right to make changes at any time without notice and without incurring obligation to make the same or similar changes to previously manufactured vehicles Any reprinting reuse or redistribution of the material in this document is expressly prohibited Features of VICTORY Motorcycles are covered by U S Patents 6 976 691 6 407 663 D489670 D482311 D482304 D481980 D481973 D474142 Refer a...

Page 7: ...g Safety Defects 26 Component Identification 27 Instruments Features and Controls 32 Pre Ride Inspections 45 Operation 59 Maintenance 70 Cleaning 125 Storage 135 Warranty 140 Specifications 150 Identification Numbers 155 Maintenance Record 156 Index 159 ...

Page 8: ...4 ...

Page 9: ... or damaged please purchase a replacement from your VIC TORY dealer This manual should be considered part of the motorcycle and should remain with the motorcycle when ownership changes All references in this manual to RIGHT LEFT FRONT or REAR are from the operator s perspective when seated in a normal riding position If you have questions about the operation or maintenance of your motorcycle after...

Page 10: ...proper maintenance of the motorcycle Anyone who rides the motorcycle operators and passengers must read the owner s manual before riding Read and understand the information found in the safety section and bring the manual with you when you ride Fol lowing the safety precautions and procedures will add to your riding enjoyment and ensure a safe ride Understand and follow all inspection and maintena...

Page 11: ...ome familiar with their meanings before reading the manual The safety alert symbol indicates a potential personal injury hazard WARNING A WARNING indicates a hazardous situation which if not avoided may result in death or serious injury CAUTION A CAUTION indicates a hazardous situation which if not avoided may result in minor or moderate injury NOTICE A NOTICE indicates a situation that may result...

Page 12: ...er ating the motorcycle Your ability to safely operate the motorcycle depends on your judgment and your use of safe riding habits Take a rider education course from the Motorcycle Safety Foundation or another qualified instructor The course will help you develop or refresh your expertise in safe riding habits through instruction and riding For information on Motorcycle Safety Foundation rider educ...

Page 13: ...ction beginning on page 150 or the certifica tion label on the steering head Riding off road riding with more than one passenger or carrying weight exceed ing the maximum weight rating can make handling difficult which could cause loss of control Some VICTORY motorcycles are equipped with saddlebags a windshield and a passenger backrest as standard equipment To maintain stability be prepared to re...

Page 14: ...e speed on various road surfaces and in different weather conditions Know your skills and limits and ride within them Allow only licensed experienced operators to ride your motorcycle and then only after they have become familiar with its controls and operation Make sure all riders read and understand this owner s manual before riding Do not ride when you re fatigued or under the influence of alco...

Page 15: ...rests Do not move or operate the motorcycle with the steering locked with accessory lock as the severely restricted steering could result in loss of control Obey the speed limit and adjust your speed and riding technique based on road weather and traffic conditions As you travel faster the influence of all other conditions increases which can affect the motorcycle s stability and increase the poss...

Page 16: ...oper braking may cause loss of con trol or may not slow the vehicle in time to avoid a collision Be aware of the following important braking facts and practices The rear brake provides 40 of the motorcycle s stopping power at most Use the front and rear brakes together To avoid skidding apply the brakes gradually when the road is wet or rough or contains loose or other slip pery substances If poss...

Page 17: ...s of con trol Ground clearance is reduced when the motorcycle leans Do not allow components to contact the road surface when leaning the motorcycle in a curve as this could cause loss of control Retract the sidestand fully before riding If the sidestand is not fully retracted it could contact the road surface and cause loss of control Do not tow a trailer Towing a trailer can make the motorcycle h...

Page 18: ...h the passenger footrests can shift their body erratically which can make the motorcycle hard to handle and cause loss of control If necessary adjust the rear shock preload See page 90 Improper preload adjustment can make your motorcycle hard to handle and can cause loss of control Before riding be sure your passenger knows safe riding procedures Discuss any safety information unfamiliar to your p...

Page 19: ...you wear an approved helmet Head injuries are the leading cause of fatalities in accidents involving motorcycles Statistics prove that an approved helmet is the most effective protection in preventing or reducing head injuries Wear eye protection to protect eyes from wind or airborne particles and objects Laws in some areas require that you wear eye protection VICTORY recommends that you wear appr...

Page 20: ...boots and pants should completely cover legs ankles and feet protecting skin from engine and exhaust sys tem heat Do not wear loose flowing clothing or long boot laces as they can catch on handlebars levers or footrests or they can become entangled in the wheels causing loss of control and serious injury Modifications Modifying the motorcycle by removing any equipment or by adding equipment not ap...

Page 21: ...motorcycle s GVWR and wet weight Refer to the specification section of this manual or the Manufacturing Information VIN label on the motorcycle frame for model specific information Refer to the Safety and Information Labels section in this manual for location on the motorcycle When determining the weight you will be adding to your motorcycle and to ensure you do not exceed the maximum load capacit...

Page 22: ...k from riding Uneven weight distribution or accessories or cargo that shift suddenly while you re riding can make the motorcycle hard to handle and result in loss of control Do not attach large or heavy cargo such as sleeping bags duffel bags or tents to the handlebars front fork area or front fender Cargo or accessories placed in these areas can cause instability due to improper weight distributi...

Page 23: ...capacity of the saddlebags Do not exceed the GVWR for your motorcycle Parking the Motorcycle When leaving the motorcycle unattended turn the engine off and remove the ignition key See page 69 Park the motorcycle where people are not likely to touch the hot engine or exhaust system or place combustible mate rials near these hot areas Do not park near a flammable source such as a kerosene heater or ...

Page 24: ...or damage to the finish Place the transmission in neutral Do not place restraints on the handlebars Loosen the front turn signal mounts and slide them upward Place tiedown straps around the fork tubes above the lower triple clamp Secure the rear of the motorcycle with tiedowns around both sides of the swingarm being careful to avoid the brake line exhaust and drive belt Reposition the turn signals...

Page 25: ...ility to operate controls Displace you from your normal riding position Obscure lights or reflectors Do not install bulky or large accessories that can cause instability due to the lifting or buffeting effects of wind and loss of control Do not install electrical accessories that exceed the capacity of the electrical system Never install higher wattage light bulbs than those supplied as original e...

Page 26: ... gasoline vapors are poisonous and can cause severe injury Do not swallow gasoline inhale gasoline vapors or spill gasoline If you swallow gasoline inhale more than a few breaths of gasoline vapor or get gasoline in your eyes see a physician immediately If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing If gasoline spills on the any part of ...

Page 27: ...nspect tires regularly and replace worn or damaged tires promptly Use only approved replacement tires Always ensure proper steering head bearing adjustment Regularly inspect the rear shock absorber and the front forks for fluid leaks or damage Make any necessary repairs promptly Clean the motorcycle thoroughly to reveal items in need of repair See page 125 Make sure all legally required equipment ...

Page 28: ...abel Manufacturing Information Label VIN Engine Identification Number stamped on right rear crankcase half Emission Control Noise Information Label Patent Notice General Representation Tire Warning Label if applicable Tire Warning Label if applicable ...

Page 29: ...25 Safety Safety and Information Labels Fuse and Relay Label under side cover on side of fuse box cover Fuse Box Removal Instruction Label on base of fuse box General Representation ...

Page 30: ...an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individ ual problems between you your dealer or Polaris Industries To contact NHTSA or obtain other information about motor vehicle safety you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 visit th...

Page 31: ...nt Identification Handlebar Area Speedometer Clutch Lever Left Handlebar Switches Fuel Cap Indicator Light Panel Right Handlebar Switches Front Brake Lever Throttle Control Grip Mirror Front Brake Fluid Reservoir ...

Page 32: ...k Plugs Ignition Switch Left Side Cover Taillight Oil Filter Rear Turn Signal Rear Axle Adjuster 1 each side Rear Brake Caliper Passenger s Foot Rest Evaporative Emissions Canister California Models Oil Drain Plug under engine Operator s Foot Rest Sidestand Horn Gear Shift Lever Front Brake Caliper General Representation ...

Page 33: ...t Strap Front Fork Front Turn Signal Rear Brake Pedal Passenger s Foot Rest Engine Oil Fill Cap Dipstick Operator s Foot Rest Under Right Side Cover Rear Brake Fluid Reservoir Diagnostic Connector Fuses Rear Shock Access Drive Sprocket under cover Exhaust Mufflers General Representation ...

Page 34: ...r to title register license or insure the motorcycle or to order replacement parts Chassis A VEGAS 8 BALL B HAMMER 8 BALL C KINGPIN G VEGAS H HAMMER P KINGPIN 8 BALL S VISION X VEGAS JACKPOT 5VPHB26D0A3000000 Type B Standard C Custom D Deluxe S Sport Series C Canada D Domestic 49 State L California U United Kingdom Serial Number Plant Code Model Year A 2010 SAE assigned World Manufacturing Identif...

Page 35: ...alf behind the rear cylinder Record the number in the space provided on page 155 You will need this identifica tion number to title register license or insure the motorcycle or to order replacement parts Ignition Key Number The ignition key identification number is stamped into the shaft of each key Record the number in the space provided on page 155 With the ignition key number and proof of own e...

Page 36: ...ion the lighting system and all electrical switches and buttons Before starting the engine read the instructions for starting the engine See page 62 Off Position In the OFF position all electrical circuits are inactive and the ignition key can be removed Turn the ignition switch to the OFF position and remove the ignition key when leaving the motorcycle unattended Off On Park ...

Page 37: ...e engine stop run switch must be in the RUN position to start the engine or activate the emergency flashers turn signals and other electrical features See page 40 Park Position P In the PARK position the taillight indicator lights and license plate light illuminate The emergency flashers can be activated and the ignition key can be removed You must push the ignition key into the switch while selec...

Page 38: ...d line on the gauge indicates maximum safe engine speed The tachometer also contains the overdrive indicator lamp WARNING Excessive engine speed could cause engine damage or failure which could result in loss of control and serious injury or death Do not operate the engine over 5600 RPM Speedometer Odometer Trip Odometer Odometer Trip Odometer Toggle Trip Odometer Reset Odometer Trip Odometer Togg...

Page 39: ...en odometer and trip odometer the ignition switch must be in the ON position Press the reset button The display changes to TRIP To reset the trip odometer the ignition switch must be in the ON position with the display in trip odometer mode Press and hold the reset button until the display resets to zero Overdrive Indicator Lamp If an accessory tachometer is installed the overdrive lamp illuminate...

Page 40: ... ON position and the engine control module sensors report abnormal sensor or engine operation The check engine indicator will continue to illuminate as long as the fault condition exists It also illumi nates momentarily when the ignition switch is in the ON position and the engine is not running This demonstrates that the indicator is function ing properly NOTICE If the check engine indicator illu...

Page 41: ...off immediately The low oil pressure indicator also illuminates when the ignition switch is in the ON position and the engine is not running This demonstrates that the indicator is functioning properly Turn Signal Indicator The turn signal indicator flashes when the left right or both turn signals hazard are active If a turn signal bulb has failed or if there is a short circuit in the turn signal ...

Page 42: ... switch to cancel the flashers High Beam Low Beam Light Switch The headlight high low beam switch toggles the headlight between high beam low beam and momentary passing beam To activate the high beam press the upper portion of the switch to activate the low beam press the lower portion of the switch To activate the momentary passing beam press and hold the lower portion of the switch Horn Button T...

Page 43: ...on is in gear and the clutch is engaged See page 62 Turn Signal Switch Move the switch to the left to activate the left turn signals Move the switch to the right to acti vate the right turn signals A signal will deacti vate automatically when speed or distance reach predetermined levels To cancel a signal manu ally move the switch to the center position and push it inward Momentary Feature Move th...

Page 44: ...n of the switch STOP position The engine should not start or run when the switch is in the STOP position Use the engine stop run switch to turn the engine off under either normal or emergency conditions Starter Button The starter button works only when the engine stop run switch is in the RUN position and the transmission is in neutral or the clutch is disen gaged lever pulled in toward handlebar ...

Page 45: ...ttle control grip toward your body to decrease engine speed twist the grip away from your body When you release the grip it returns to the idle speed position Front Brake Lever The front brake lever is located on the right handlebar grip To apply the front brake pull the lever toward the handlebar See page 67 for braking procedures Throttle Control Grip Front Brake Lever ...

Page 46: ...press down on the gear shift pedal To shift to a higher gear lift up on the gear shift pedal For proper gear shifting procedure see pages 64 66 Rear Brake Pedal The rear brake pedal is on the right side of the motorcycle To engage the rear brake press down on the rear brake pedal See page 67 for braking procedures Gear Shift Pedal Rear Brake Pedal ...

Page 47: ...he key slot cover on the fuel cap and insert the key 2 Turn the key clockwise while pushing downward lightly The latch will release and allow you to open the cap Close the fuel cap 1 Insert the key into the cap 2 Turn the key clockwise and press downward on the cap 3 While maintaining downward pressure on the cap turn the key counterclockwise to engage the latch 4 Remove the key and close the key ...

Page 48: ...cure Sidestand The sidestand is located on the left side of the vehicle WARNING An improperly retracted sidestand could contact the ground during operation and cause loss of control resulting in serious injury or death Always make sure the sidestand is fully retracted before operating the motorcycle 1 While the motorcycle is in the upright position push the sidestand downward until it is fully ext...

Page 49: ...ctions before each ride When inspection reveals the need for adjustment replacement or repair perform the service promptly You must be familiar with all instruments and controls to perform the pre ride inspections Tip During the pre ride inspections you may use products that are potentially hazardous such as oil or brake fluid When using any of these products always follow the instructions and war...

Page 50: ...Move the turn signal switch to the left Verify that front and rear left turn signals flash as well as the corresponding light on the indicator panel Push the switch inward to cancel the signal Verify that the signals and the indicator light stop flashing Repeat the procedure for the right turn signals Emergency Flashers Slide the emergency flasher switch to the left Verify that all four turn signa...

Page 51: ...or below the ADD mark Tip The engine must be at normal operating temperature when checking the oil level 1 Place the transmission in neutral Start the engine and allow it to idle for several minutes 2 Stop the engine and wait 3 5 minutes before checking the oil level 3 On level ground straddle the motorcycle and bring it to the fully upright position 4 Remove the oil fill cap dipstick and wipe it ...

Page 52: ...ect the fuel hoses for cracks or damage Inspect the hose connection at the fuel tank and at the fuel rail for damp ness or stains from leaking or dried fuel Evaporative Emission Control System California Models Inspect all evaporative emission control system hoses and connections Make sure all connections are tight Inspect the evaporative canister to make sure it has not been dam aged The canister...

Page 53: ...Tire Condition Inspect the tire sidewalls road contact surface and tread base If inspection reveals cuts punctures cracks or other wear or damage replace the tire before riding Tire Tread Depth Wear bars raised areas at the base of the tread are easily visible tread depth indicators When the road contact sur face has worn to the top of the wear bars replace the tire See page 111 Cargo Restraints I...

Page 54: ...ls to perform as stated service the brake lever before riding See the VICTORY Service Manual or your authorized VIC TORY dealer Brake Lever Reach Adjustment Lever reach distance to the hand grip is adjustable 1 Pull and hold the lever away from the grip 2 To increase reach distance turn the adjuster to align a lower number to the indicator mark on the lever 3 To decrease reach distance turn the ad...

Page 55: ... top of the sight glass Add fluid as needed See page 105 Rear Brake Pedal Press and release the rear brake pedal It should move freely and smoothly and it should return to its rest position quickly when released You should feel a firm resistance in the pedal within the first 3 8 inch 8 mm of pedal travel If the brake pedal fails to perform as stated or travels too far before beginning to engage th...

Page 56: ...ld the clevis to prevent it from bending Loosen the brake linkage rod lock nut 2 Turn the linkage rod in or out as necessary 3 Hold the clevis and tighten the lock nut securely against the clevis 4 Verify that the gap is 2 5 mm 5 Verify that the rear wheel rotates freely through the full freeplay range of pedal without dragging or binding If drag is present with the pedal released refer to the VIC...

Page 57: ... level should be between the minimum and maximum marks on the reservoir Add fluid as needed See page 106 Brake Lines 1 Inspect all brake hoses and connections for dampness or stains from leaking or dried fluid 2 Tighten any leaking connections and replace components as necessary Brake Pads Inspect front and rear brake pad thickness Replace brake pads when wear lines are no longer visible or when p...

Page 58: ... ends 3 Service the throttle system if throttle operation is not smooth if throttle grip does not return properly or if cable ends are frayed See the VICTORY Service Manual or your authorized VICTORY dealer Throttle Freeplay Throttle freeplay is the amount of throttle control grip movement from the rest position to the point of cable resistance Measure this distance Freeplay should be 2 4 mm Adjus...

Page 59: ... before riding 2 Freeplay gap is the amount of lever movement from the rest position to the point of cable resistance Clutch lever freeplay should be 0 5 1 5 mm Measure the gap between the clutch lever and the lever housing Adjust clutch lever freeplay if necessary See page 100 Tip The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensure activation of th...

Page 60: ...d Do not use the sidestand Posi tion the handlebars so that the clutch fluid reservoir is level 2 View the fluid level through the sight glass The fluid should be clear Replace cloudy or contaminated fluid 3 The fluid level should be at or above the top of the sight glass Add fluid as needed See page 103 Minimum Level Lever Housing Clutch Lever Clutch Fluid Sight Glass ...

Page 61: ...correct amount of suspension travel and ground clearance See page 88 WARNING Inadequate ground clearance could result in components contacting the ground causing loss of control resulting in serious injury or death Always ensure ground clearance is at specification Drive Belt 1 Check drive belt tension See page 78 The drive belt should fit tightly Tip The drive belt system must be cool clean and d...

Page 62: ...le 4 Inspect the sidestand pivot bolt for looseness or wear Tighten or replace a loose or worn bolt 5 Inspect the sidestand rubber pad Make sure the pad is firmly attached to the sidestand Check the wear indicator on the leading edge of the pad Replace the pad when it s worn beyond the wear limit line Fasteners 1 Inspect the entire motorcycle chassis and engine for loose damaged or missing fastene...

Page 63: ...ng the Engine Parking For safe operation and riding see the safety section beginning on page 6 During the first 500 miles 800 km critical engine parts require special wear in procedures so they seat and mate properly Read understand and use the following rules for operating the motorcycle during the first 500 miles 800 km NOTICE Do not put unnecessary load on the engine during the first 500 miles ...

Page 64: ...tions above 1 3 throttle Vary the engine speed frequently Do not operate for extended periods of time at any one throttle posi tion 90 300 145 483 Do not operate for extended periods of time at throttle positions above 1 2 throttle Vary the engine speed frequently Do not operate for extended periods of time at any one throttle posi tion 300 500 483 800 Do not operate for extended periods of time a...

Page 65: ...verfill To prevent leaks make sure the fuel filler cap is properly seated and locked NOTICE Fuel can damage painted surfaces and plastic parts If gasoline spills on the any part of the motorcycle immediately rinse it off with water Priming the Fuel System If the motorcycle runs out of fuel prime the fuel system before attempting to restart the engine 1 Fill the fuel tank 2 Turn the ignition switch...

Page 66: ...tart the engine See page 61 1 Perform the pre ride inspections See page 45 2 Insert the key into the ignition switch and turn the switch to the ON position 3 Straddle the motorcycle and bring it to the fully upright position 4 Engage the front brake and place the sidestand in the stored up position 5 If the neutral indicator is not illuminated shift the transmission to neutral See page 64 6 Move t...

Page 67: ...se the starter button Wait five seconds then try again Tip Hold the starter button for as short a time as possible to minimize battery drain Do not hold the starter button for more than 10 seconds at one time 8 If either the check engine indicator or the low oil pressure indicator does not go out after the engine starts stop the engine Refer to either the check engine indicator information on page...

Page 68: ...g the clutch If the igni tion switch is on the neutral indicator illuminates when the transmission is in neutral 1 Start the engine See page 62 2 With the engine at idle speed pull the front brake lever toward the handlebar 3 Pull the clutch lever toward the handlebar 4 Push the shift pedal downward until you feel it stop in first gear Toe Shift Pedal Shift to a higher gear by lifting the front of...

Page 69: ...e or to increase power See page 66 You may want to downshift when climbing a hill or passing Downshifting also helps to decrease speed when combined with clos ing the throttle 10 To shift to a lower gear downshift simultaneously pull the clutch lever toward the handlebar and close the throttle Move the shift pedal downward until you feel it stop at the next gear Simultaneously release the clutch l...

Page 70: ...ed 1 to 2 18 mph 29 km h 2 to 3 30 mph 48 km h 3 to 4 40 mph 64 km h 4 to 5 50 mph 80 km h 5 to O D if equipped 60 mph 97 km h Downshifting Decelerating Gear Change Recommended Speed O D to 5 if equipped 50 mph 80 km h 5 to 4 35 mph 56 km h 4 to 3 25 mph 40 km h 3 to 2 15 mph 24 km h 2 to 1 10 mph 16 km h ...

Page 71: ...gradually especially on wet slippery or other low traction surfaces Braking Always allow sufficient stopping distance so that brakes can be applied gradually Tip Applying slightly more front brake than rear brake generally provides the best braking performance 1 To slow the motorcycle with the brakes close the throttle and apply the front and rear brakes evenly and gradu ally 2 As the motorcycle s...

Page 72: ... the engine after the motorcycle is fully stopped and the transmission is in neutral If the engine stops unexpectedly while the motorcycle is moving guide the motorcycle to a safe location off the road and away from traffic 1 When fully stopped shift into neutral 2 Move the engine stop run switch to the STOP position 3 Move the ignition switch to the OFF position Remove the ignition key Tip Idle a...

Page 73: ...hen it rests on the sidestand Parking on a Soft Surface If parking on a soft surface is unavoidable place a sidestand footrest under the foot of the sidestand to provide a firm surface The sidestand footrest must be strong enough and large enough to support the motorcycle s weight without sinking into the parking surface Asphalt becomes soft in hot weather A sidestand can sink into soft asphalt an...

Page 74: ...maintenance table begin ning on page 72 Initial Maintenance Performing initial maintenance will help ensure optimum engine performance for the entire service life of the engine Your dealer will change engine oil inspect all fluids and serviceable components ensure that all fasteners are tight ened and make other adjustments as needed Major Maintenance For major repair information refer to the VICT...

Page 75: ...e beginning any maintenance procedure read the instructions for the entire procedure During some procedures you may use potentially hazardous products such as oil or brake fluid Always follow the instructions and warnings on the product packaging WARNING Improperly installed or adjusted components can make the motorcycle unstable or hard to handle Improperly installed electrical components can cau...

Page 76: ...27500 44000 30000 48000 32500 52000 35000 56000 37500 60000 40000 64000 42500 68000 45000 72000 47500 76000 50000 80000 Air Filter 77 I I I I R I I I R I I I R I I I R I I I R Battery 116 I I I I I I I I I I I Brake Fluid 105 106 I I I I I I I I I I I I R I I I I I I I I Brake Pads 108 I I I I I I I I I I I I I I I I I I I I I Clutch Fluid Hydraulic 103 I I I I I I I I I I I I R I I I I I I I I Cl...

Page 77: ...000 17500 28000 20000 32000 22500 36000 25000 40000 27500 44000 30000 48000 32500 52000 35000 56000 37500 60000 40000 64000 42500 68000 45000 72000 47500 76000 50000 80000 Engine Compression 114 I I I I I I Evaporative Emission Control System California models 95 I I I I I I I I I I I Exhaust System 114 I I I I I I I I I I I I I I I I I I I I I Fasteners 58 I I L I L I L I L I L Front Brake Lever ...

Page 78: ...00 27500 44000 30000 48000 32500 52000 35000 56000 37500 60000 40000 64000 42500 68000 45000 72000 47500 76000 50000 80000 Rear Wheel Alignment 85 I I I I I I I I I I I Rear Shock Absorber 88 I I I R Rear Brake Pedal 51 I I L I L I L I L I L Road Test 71 P P P P P P P P P P P P P P P P P P P P P Sidestand 124 I I L I L I L I L I L Sidestand Rubber Pad 58 I I I I I I I I I I I I I I I I I I I I I S...

Page 79: ... under the drain plug and oil filter 4 Remove the drain plug and seal Use the universal tool under the left side cover or a good quality 6 mm hexagonal socket 5 Allow the oil to drain completely 6 Using an oil filter wrench slowly loosen the filter Allow the oil in the filter to drain before removing the filter 7 Reinstall the drain plug with a new seal Torque 15 ft lbs 20 Nm 8 Clean the oil filte...

Page 80: ... low oil pressure indicator remains illuminated longer than usual before going out Revving the engine while the low oil pressure indicator is illuminated can damage the engine 13 Start the engine and allow it to idle for several minutes Stop the engine 14 Check for leaks around the drain plug and oil filter Check the oil level and adjust if needed See page 47 15 Recycle used oil and oil filter app...

Page 81: ... filter access cover and air filter element using the universal tool provided under the left side cover or a 2 Phillips screwdriver 2 To remove debris from the element use low pressure air and blow from the rear forward CAUTION Wear face protection when using pressurized air 3 Do not apply air filter oil to the paper element Apply a small amount of lubricant to the edge of the air filter element f...

Page 82: ...Allow the belt to cool down to ambient temperature before measuring belt tension To obtain the maximum drive belt service life possible VICTORY recommends the replacement of both sprockets as a set if the drive belt system has over 5 000 miles 8 000 km of service at the time of damage or failure Drive Belt Tension Inspection Checking drive belt tension involves using the belt tension gauge P N PV ...

Page 83: ... instructions provided with the meter Required Data Tension Span 658 3 mm 48 3 Hz 1 Belt width 28 mm Belt mass constant 8 4 Drive Belt Wear Analysis Internal tooth cracks hairline OK to run but monitor condition External tooth cracks Replace belt Missing teeth Replace belt Chipping not serious OK to run but monitor condition Fuzzy edge cord OK to run but monitor condition Hook wear Replace belt St...

Page 84: ...placed securely under the frame 2 Place the transmission in neutral CAUTION Make sure the motorcycle is stable when elevated Injury may occur if the motorcycle tips or falls 3 Position the small o ring on the belt tension gauge directly over the 10 lbs 4 5 kg mark on the plunger as shown 4 Place a tape measure or rule next to the drive belt as shown Belt Tension Gauge Rule Drive Belt ...

Page 85: ...nce between the zero force position and the 10 lbs 4 5 kg of force position you recorded Refer to the chart on page 79 for belt specifications 8 Belt deflection must be measured and adjusted with the belt at the tightest spot Measure deflection in 4 spots by rotating the wheel 90 degrees in the forward direction between measurements Adjust tension as necessary See page 82 Important Belt Deflection...

Page 86: ...justers loosen the lock nut on both the left and right axle adjusters 3 Turn the axle adjusters clockwise viewed from rear an equal amount if wheel is in alignment or turn each adjuster as needed to align the wheel and achieve proper tension Use an 8 mm hex tool on screw style adjusters 4 When alignment and belt tension is correct tighten the rear axle nut Tighten the adjuster lock nut screw style...

Page 87: ...sion and wheel alignment 6 Pump the rear brake pedal several times to reset brake pad distance 7 Slowly rotate the rear wheel If the wheel does not rotate smoothly inspect the wheel bearings axle and brakes See the VICTORY Service Manual or your authorized VICTORY dealer ...

Page 88: ...ty dusty or high debris environments 1 Mix a few drops of mild dish soap with a cup of warm water 2 Use a soft nylon brush to clean the belt and sprocket teeth with the soapy water Clean well in corner areas where road debris and belt dust can collect 3 Rinse the belt with clear water then dry thoroughly Tip Do not inspect or adjust drive belt tension when the belt is wet Improper adjustment will ...

Page 89: ...t or a block of wood or steel placed securely under the frame 2 Place the transmission in neutral 3 The axle adjusters or plates are stamped with marks that are used as a reference to ensure proper wheel alignment Inspect the position of the alignment marks on each side in relation to the mark stamped on the swingarm The marks should be in the same position on both left and right sides of the whee...

Page 90: ...oth adjuster styles Turn the screw or nut IN clockwise to draw the axle back or OUT counterclockwise to allow the axle to move forward Tip If adjuster screws or nuts are turned OUT counterclockwise push the wheel and axle forward to be sure the ends of the adjuster screws or the nuts are seated against the end of the swingarm before inspecting alignment or belt tension 7 Recheck rear wheel alignme...

Page 91: ...tyle then tighten the axle nut Torque 65 ft lbs 88 Nm 9 Recheck drive belt tension and alignment to be sure it is correct after tightening the axle 10 If alignment is incorrect repeat steps 4 8 11 Pump the rear brake pedal several times to reset brake pad distance 12 Carefully lower the motorcycle and safely support it on the sidestand ...

Page 92: ...rcycle with all cargo you intend to carry With the motorcycle in the upright position sit on the operator s seat with your riding gear on If you plan to carry a passenger have the passenger with riding gear sit on the passenger seat 3 Compress the rear suspension a few times by pushing on the seat and slowly releasing Make sure the suspension moves freely without binding 4 With as much of your wei...

Page 93: ...89 Maintenance Rear Suspension Rear Shock Preload Ride Height Inspection General Representation Gear Passenger Operator Measure here Upright position with weight of operator passenger gear ...

Page 94: ... 3 Remove the three 10 mm bolts securing the fuse box bracket to the chassis 4 Remove the on board diagnostics connector from the fuse box bracket by squeezing the connector lock and pulling the connector apart Leave the terminated end attached to the fuse box bracket 5 Remove the wire harness dart from the fuse box bracket by sliding the connector off the dart clip 6 Carefully pull and rotate the...

Page 95: ...ntacts the spring DO NOT allow spray to contact the drive belt 9 Adjust shock preload by rotating the adjuster nut clockwise as viewed from the top of shock to INCREASE preload firm or counterclockwise to DECREASE preload softer 10 Recheck the preload measurement after adjusting 11 Tighten the lock nut securely against the adjuster nut 12 Reinstall the fuse box bracket and tighten the bolts secure...

Page 96: ...ycle tips or falls 3 Grasp the rear tire and attempt to move the rear wheel side to side If there is movement at the rear axle inspect the wheel bearings and rear axle See the VICTORY Service Manual or your authorized VICTORY dealer If there is movement at the front of the swing arm inspect the swing arm pivot bushings bearings and pivot shaft nut torque See the VICTORY Service Manual or your auth...

Page 97: ...e inner fork tubes for scratches or damage from foreign objects 4 Straddle the motorcycle and bring it to the fully upright position Apply the front brake and push downward hard on the handlebars several times The front suspension should operate smoothly and quietly 5 Fork oil condition and level affects front suspension performance and internal component wear Replace fork oil at the recommended i...

Page 98: ...mpt to move the wheel front to back If there is front to back movement at the steering head the steering head bearings should be inspected lubricated and adjusted Lubricate the steering head bearings at the recommended intervals even if there is no front to back movement at the steering head See the VICTORY Service Manual or your authorized VICTORY dealer 4 Turn the handlebars fully to the right o...

Page 99: ...Hose Inspection Remove the operator s seat and fuel tank Inspect the crankcase ventilation hose for cracks or damage Inspect hose connections at the air cleaner and at the crankcase for dampness or stains that would indicate a leak Evaporative Emission Control System California Models Inspect all evaporative emission control system hoses and connections Make sure all connections are tight Inspect ...

Page 100: ...ated inside the fuel tank Replacement requires special tools See the VICTORY Service Manual or your authorized VICTORY dealer Fuel Tank Removal Installation Before beginning be prepared to place the fuel tank in a secure location with a drain pan positioned to catch any fuel that may leak or drip from disconnected hoses or fit tings 1 Remove the operator s seat 2 Remove the fuel line access cover ...

Page 101: ... pump wire harness at the rear of the tank At the rear left side of the tank disconnect the tank vent hose California models and the water drain hose 6 Carefully remove the fuel tank Be prepared to catch dripping fuel in an appropriate container 7 To reinstall the fuel tank reverse the removal steps routing the fuel supply hose to the right of the breather hose 8 Reinstall the fuel line fitting to...

Page 102: ...nt from the rest position to the point of cable resistance Measure this distance Freeplay should be 2 4 mm Adjust throttle freeplay as needed 1 Hold the adjuster nuts securely and loosen the lock nuts on both cables Turn the lock nuts away from the adjuster nuts as far as possible 2 Turn both adjuster nuts toward the lock nuts as far as possible for maximum freeplay in both cables 3 Turn the adjus...

Page 103: ... Engine idle speed should not change If idle speed changes inspect for a damaged cable incorrect routing or incorrect adjustments Throttle Cable Lubrication Lubricate the cable ends at the intervals recommended in the periodic maintenance table beginning on page 72 NOTICE External casings are factory lubricated Additional lubrication could be detrimental to cable performance Verify proper routing ...

Page 104: ...ever freeplay is 0 5 1 5 mm 4 While holding the cable tighten the adjuster lock nut securely 5 Reinstall the right side cover 6 Verify that the safety switch activates properly The engine should not start in gear with the clutch lever released Tip The starter interlock switch is dependent on the clutch lever freeplay being set correctly to ensure activation of the clutch safety switch Lock Nut Adj...

Page 105: ...ch lever pivot nut and screw Disconnect the clutch cable from the clutch lever 4 Remove any old grease and dirt from the lever and housing Lubricate the clutch lever and pivot screw with VICTORY Moly Assembly Grease or VICTORY All Purpose grease 5 Reconnect the clutch cable Reinstall the lever pivot screw and nut Hold the screw down and torque the nut to 40 in lbs 5 Nm 6 Adjust clutch lever freepl...

Page 106: ...ication could be detrimental to cable performance Verify proper routing and smooth movement Inspect for damage to the external casing and inspect exposed cable wire for fraying kinks or corrosion Replace any damaged sticky or sluggish cable 1 Disconnect the cable at the clutch lever and at the primary cover 2 Lubricate the ball and barrel ends with VICTORY All Purpose Grease or equivalent 3 Reconn...

Page 107: ...the reservoir and cause air to enter the fluid system WARNING Using the wrong fluid or allowing air or contaminants into the fluid system can damage the system seals or result in a malfunction that could lead to serious injury or death 1 Straddle the motorcycle and bring it to the fully upright position Position the handlebars so that the fluid reservoir is level 2 Wipe the fluid container and the...

Page 108: ...rew 2 Remove any old grease and dirt from the lever and housing 3 Lubricate the clutch lever and pivot screw with VICTORY Moly Assembly Grease or VICTORY All Purpose grease 4 Reinstall the lever pivot screw and nut Torque the pivot screw to 9 in lbs 1 Nm Torque the nut to 52 in lbs 6 Nm AP Pivot Nut Pivot Screw ...

Page 109: ...Using the wrong fluid or allowing air or contaminants into the fluid system can damage the system seals or result in a malfunction that could lead to serious injury or death 1 Straddle the motorcycle and bring it to the fully upright position Position the handlebars so that the fluid reser voir is level 2 Wipe the fluid container and the area around the reservoir cover with a clean cloth NOTICE Br...

Page 110: ...sing the wrong fluid or allowing air or contaminants into the fluid system can damage the system seals or result in a malfunction that could lead to serious injury or death 1 Secure the motorcycle in a vertical position with an appropriate motorcycle lift 2 Remove the right side cover 3 Wipe the fluid container and the area around the reservoir cover with a clean cloth NOTICE Brake fluid will dama...

Page 111: ...ote the direction the plunger is installed if removing Proper direction is critical for brake function 3 Remove any old grease and dirt from the lever and housing 4 Lubricate the lever and pivot pin with VICTORY All Purpose Grease or equivalent 5 Reinstall the lever and pivot pin Torque 52 in lbs 6 Nm 6 Reinstall the pivot nut Torque 52 in lbs 6 Nm 7 Check front brake lever movement See page 50 8 ...

Page 112: ...nes are no longer visible or when pad thickness reaches 1 5 mm The shielded pad must be installed on the non piston side of the caliper See the VICTORY Service Manual or your authorized VICTORY dealer Brake Discs Inspect brake discs for nicks scratches cracks or other damage Inspect the thickness of each brake disc at four or more locations around the disc Minimum thickness is stamped on the inner...

Page 113: ...peration 1 Loosen the gear shift linkage rod lock nuts 2 Turn the linkage rod inward or outward as necessary 3 Tighten the linkage rod lock nuts 4 Check the gear shift pedal height Wheels Inspect both wheels for cracks or damage and replace dam aged wheels promptly Do not operate the motorcycle if wheels are damaged or cracked See the VICTORY Service Manual or your authorized VICTORY dealer Shift ...

Page 114: ... before riding Adjust tire pressure as recommended for the total weight of your intended load see table WARNING Do not exceed the maximum recommended inflation pressure to seat the bead Tire or rim failure may result Location Size Brand Type Recommended Pressure Loads up to 200 lbs 91 kg Loads up to maximum load capacity VEGAS VEGAS 8 BALL Front 90 90 2154H Dunlop Elite 3 36 psi 248 kPa 38 psi 262...

Page 115: ...uthorized VICTORY dealer Tire Tread Depth Raised areas at the base of the tread known as wear bars act as easily visible tread depth indicators When the road contact surface has worn to the top of the wear bars replace the tire For more precise measurement use a depth gauge or an accurate ruler to measure the depth of the center tire tread Replace the tire if the tread depth is less than 1 16 inch...

Page 116: ...the engine is at room temperature 2 Disconnect the spark plug wires by pulling upward on the spark plug boots 3 To prevent any debris from entering the engine through the spark plug hole use pressurized air to clean the area around each spark plug before removing it 4 Remove the spark plug from the cylinder head with a 5 8 inch spark plug socket Spark Plug Specifications Spark Plug Type NGK DCPR6E...

Page 117: ... stiff bristle brush set the gap with a spark plug gap tool clean the mating surface on the cylinder head and install the spark plug with a spark plug socket Reinstall both spark plug wires Tip Spark plugs with bright white or sooty black deposits or with damaged insulators or electrodes can indicate engine problems If these conditions exist or if the condition of one plug is markedly different fr...

Page 118: ...st System Check the exhaust system for stains from leaking exhaust gasses Replace damaged or leaking exhaust gaskets See the VICTORY Service Manual or your authorized VICTORY dealer Check all exhaust system fasteners 1 Tighten exhaust header flange nuts Torque 12 ft lbs 16 Nm 2 Tighten muffler mounting screws Torque 18 ft lbs 24 5 Nm 3 Tighten the support bracket nut Torque 35 ft lbs 47 5 Nm 4 Tig...

Page 119: ...t 3 Remove the two screws left and right securing the seat to the frame 4 Lift the rear of the seat and pull rearward and upward to remove it Seat Installation 1 Slide the seat tongue into the rubber mount at the rear of the fuel tank Push down on the rear of the seat until the screw holes align 2 Ensure the front seat mount is engaged in the front rubber mount then install the screws and tighten ...

Page 120: ...ntact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries may produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space...

Page 121: ...les can result in an explosion and cause serious injury or death When removing the battery always disconnect the negative black cable first When reinstalling the battery always connect the negative black cable last 3 Disconnect the negative battery cables black cables with ends exposed first 4 Disconnect the positive cables cable ends are covered with a red boot 5 Slide the battery straight out ...

Page 122: ...se with 12 volt batteries The charger should have a maximum charging rate of 1 8 amps Charge the battery for approximately 10 hours at a rate of 1 8 amps If you use a taper or trickle charger it will take longer to charge the battery 3 After charging the battery allow the battery to sit 1 2 hours before checking the state of charge with a DC volt meter The charge should be a minimum of 12 5 DC vol...

Page 123: ...ve terminal to the rear of the motorcycle NOTICE Connecting the battery cables to the wrong terminals can severely damage the electrical system 3 Connect the positive battery cables tighten securely and install the red boot 4 Connect the negative cables and tighten securely Be sure cables have adequate side cover clearance 5 Reinstall the battery cover 6 Reinstall the left side cover ...

Page 124: ...ion ride height preload is at specification Include rider passenger if applicable and cargo when setting preload See page 88 3 Position the motorcycle on a level surface with the headlight 25 feet 7 6 m from a wall 4 With the operator and passenger if applicable on board bring the motorcycle to the fully upright position 5 Move the ignition switch to the ON position and switch the headlamp to high...

Page 125: ... and hold it firmly in position while tightening the bolt Torque 35 ft lbs 47 5 Nm 2 To adjust the headlamp horizontally loosen the horizontal adjustment nut Adjust the headlamp and hold it firmly in position while tightening the nut Torque 28 ft lbs 38 Nm 3 Verify proper headlight aim Readjust if necessary Vertical Adjustment Bolt Horizontal Adjustment Nut ...

Page 126: ...mps 8 Ball Models Tip Avoid touching a halogen lamp with bare fingers Oil from your skin leaves a residue causing a hot spot that will shorten the life of the lamp If a lamp is touched clean it thoroughly with denatured alcohol 1 Unplug the wiring harness from the back of the headlight lift the tab Be sure to pull on the connector not on the wiring 2 Remove the spent lamp Apply dielectric grease t...

Page 127: ... 4 Reinstall the fuse box cover with the double cutout toward the front of the motorcycle 5 Reinstall the fuse box and the side cover NOTICE Use fuses with the recommended amperage to avoid damage to the electrical system Fuse Recommendations Fuse Application Fuse Size Engine ECM 15 amp Fuel Pump 10 amp Headlamp Brake Lamp 20 amp Tail Lamp Flashers Indicator Lamp Horn 15 amp Ignition Gauges 15 amp...

Page 128: ...sidestand the pivot bolt and the ends of the spring with VICTORY All Purpose Grease or equivalent 4 Reinstall the sidestand spring and place the sidestand on the mounting boss with the stand in the stored up position 5 Install the pivot bolt and tighten it while holding the nut Torque 35 ft lbs 47 Nm 6 Verify that the sidestand moves freely through its pivot range Universal Tool The universal tool...

Page 129: ...ucts recommended in this section for cleaning and polishing Pure VICTORY Polishes also has specialty products for removing scratches scuffs and swirls enhancing black and silver engines cleaning engines tires and wheels removing brake dust After cleaning the motorcycle inspect for damage to the painted surfaces Repair chips or scratches promptly by applying VICTORY touch up paint to prevent corros...

Page 130: ...fter washing remove the rubber bands and plastic bags from the exhaust pipes Start the engine and let it idle for a few minutes Make sure the brakes are functioning properly before riding NOTICE Do not use pressurized water to wash the motorcycle Water may seep in and deteriorate wheel bearings brake caliper assemblies brake master cylinders electrical connectors steering head bearings and transmi...

Page 131: ...s acids or abrasives and is formulated to perform as a wetting agent to soften bugs road grime and soil and to prevent abrasion from your wash mitt or cloth This product also decreases drying time without spotting or streaking 1 Add 1 ounce about 2 capfuls to 1 gallon of water 2 Apply to a cool motorcycle with a wool or microfiber wash mitt Tip For best results work one side of the motorcycle at a...

Page 132: ...lied this product softens dirt soil bugs and road grime 1 Spray windshields body panels saddle bags trunks engines tires wheels pipes and chrome Consistent and complete coverage of the motorcycle is important for best results Tip Use a cloth or wash mitt on stubborn areas 2 DO NOT allow the product to dry on your motorcycle Blast rinse with a garden hose equipped with a pressure nozzle Be sure to ...

Page 133: ...t and chrome This product is safe for all surfaces including pin striping custom paint or murals It s safe for Plexiglas Lexan Acrylic or factory coated windscreens It s non streaking and it provides polish protection and a water repellent shine 1 Spray on all surfaces including the windshield paint chrome wheels and leather to clean polish and protect 2 Wipe dry with Pure VICTORY Plush Microfiber...

Page 134: ...his metal polish will restore that factory chrome like shine and leave a protective coating that resists future oxidation for several months Pure VICTORY Awesome Metal Polish provides instant results you must see to believe 1 Shake the polish container well before using 2 Apply the product with a terry cotton or microfiber cloth or pad 3 Rub gently until the black begins to come to the surface or ...

Page 135: ... it on chrome plated accessories to prevent surface rust and create a glass like shine Use it on chrome plated accessories to prevent surface rust and create a glass like shine This product creates a high reflective index point giving a deep shiny finish without silicone Use it to polish and fill light scratches on Plexiglas Lexan Acrylic and factory coated windshields It repels water from windshi...

Page 136: ...irect sunlight 3 Rub the product until it is almost clear then allow to dry to a haze before removal The entire motorcycle can be treated before removing polish 4 Use a Pure VICTORY Polishes Plush Microfiber Towel to wipe it off easily and dust free 5 For best results on a windshield apply to a clean windshield Once applied rain water beads and blows off enhancing rain visibility The glass like fi...

Page 137: ...VES and is clear coat safe It contains NO PETROLIUM DISTILLATES or SILICONES 1 Shake container well before use 2 Begin by washing and rinsing the motorcycle 3 Spray Liquid Spray Wax on a wet or dry bike one section at a time For best results the bike s surface should be cool 4 Wipe dry one section at a time with Pure VICTORY Microfiber Chamois or microfiber towel 5 When finished drying buff the en...

Page 138: ...r and rubber without mak ing them slippery This product is a true conditioner not a coating It does not close the pores of the surfaces but penetrates nourishes and softens the material It protects against ultra violet UV rays and cracking repels water and prolongs the life and like new appearance of the materials Applied to rubber this product creates a water repellent like new appearance Regular...

Page 139: ...packaging This section includes instructions for preparing the motorcycle for storage maintaining it during storage and remov ing it from storage Storage Area Preparation Choose a dry well ventilated storage location inside a garage or other structure if possible The location should have a firm flat surface and allow enough space for the motorcycle To best preserve tire condition The storage area ...

Page 140: ...ended amount of VICTORY Premium Carbon Clean Plus or other gasoline stabilizer fill the fuel tank to a level just below the bottom of the fuel filler insert Ride the motorcycle or start and run the engine for 15 minutes in a well ventilated area to pass the stabilized fuel through entire fuel injection system Engine Protection Change the engine oil See page 75 Carbon deposits and combustion acids ...

Page 141: ...ter and wipe dry Apply a thin film of dielectric grease to the posts and cable connectors 3 Clean the outside of the battery with a solution of mild detergent and warm water 4 Store the battery in a dry area with a temperature of 32 to 90 F 0 to 32 C 5 While in storage fully charge the battery monthly If the motorcycle will not be used for a period of six weeks or longer a maintenance charger shou...

Page 142: ... prevent moisture from building up on the motorcycle which can cause oxidation of metal sur faces Protection from Rodents Mice and other rodents are often the worst enemy of a stored motorcycle If the motorcycle will be stored in an area where mice are a concern particularly in rural areas barns sheds etc be sure to take extra measures to deter their infestation This may include placing a screen m...

Page 143: ...age area for signs of fluid leaks Identify and perform service to any leaking components NOTICE During storage temperature and humidity changes can cause condensation to form in the crankcase and mix with engine oil Running the engine with oil that contains condensation can cause engine damage 6 Install new spark plugs if necessary 7 Wash and polish the motorcycle Wax polish or apply protectant to...

Page 144: ...nt which conducts exhaust gases Removal or puncturing of any part of the intake system Lack of proper maintenance Replacing any moving part of the vehicle or parts of the exhaust or intake system with parts other than those specified by the manufacturer This product should be checked for repair or replacement if the motorcycle noise has increased significantly through use Otherwise the owner may b...

Page 145: ...time listed below provided there has been no abuse neglect or improper maintenance of your motorcycle Your emission control system may include parts such as the fuel injection system the ignition system catalytic converter and engine computer Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists VICTORY will repair your motorcycle at...

Page 146: ...e El Monte CA 91734 8001 VICTORY Motorcycle Division Polaris Sales Inc Limited Warranty on Emission Control System VICTORY Motorcycle Division Polaris Sales Inc hereinafter VICTORY warrants that each new 2010 and later VICTORY Motorcycle that includes as standard equipment a headlight taillight and stoplight and is street legal A is designed built and equipped so as to conform at the time of initi...

Page 147: ...s ignition points condensers and spark plugs if failure occurs prior to the first sched uled replacement and hoses clamps fittings and tubing used directly in these parts Since emission related parts may vary from model to model certain models may not contain all of these parts and certain models may contain functionally equivalent parts In the State of California only Emission Control System emer...

Page 148: ...ormed or replacements improperly installed 4 use of replacement parts or accessories not conforming to VICTORY specifications which adversely affect performance and or 5 use in competitive racing or related events B Inspections replacement of parts and other services and adjustments necessary for required maintenance C Any motorcycle on which the odometer mileage has been changed so that actual mi...

Page 149: ... OR INABILITY TO USE THE VICTORY MOTORCYCLE FOR ANY PURPOSE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU B NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY VICTORY EXCEPT AS SPECIFICALLY SET FORTH HEREIN ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BY LAW INCLUDING ANY WARRANTY OF MERCHANTABILIT...

Page 150: ... is equivalent in performance and durability may be used in the performance of any maintenance or repairs However VICTORY is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins on the date the motorcycle is delivered to an ultimate purchaser V...

Page 151: ...pleted by your dealer and submitted to VICTORY Motorcycle Division Polaris Sales Inc within ten days Upon receipt of this registration VICTORY Motorcycle Division Polaris Sales Inc will record the registra tion for warranty No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be the warranty entitlement If you have not signed the original...

Page 152: ...rcycle due to fire explosions or any other cause beyond VICTORY Motorcycle Division Polaris Sales Inc control This warranty does not cover the use of unauthorized lubricants chemicals or fuels that are not compatible with the VICTORY Motorcycle The exclusive remedy for breach of this warranty shall be at VICTORY Motorcycle Division Polaris Sales Inc exclusive option repair or replacement of any de...

Page 153: ...le requires warranty service you must take it to a VICTORY Motorcycle Servicing Dealer When requesting war ranty service you must present your copy of the Warranty Registration form to the dealer THE COST OF TRANSPORTATION TO AND FROM THE DEALER IS YOUR RESPONSIBILITY VICTORY Motorcycles division of Polaris Sales Inc suggests that you use your origi nal selling dealer however you may use any VICTO...

Page 154: ... 8 5 43 in 13 8 cm Weight Dry Weight 645 lbs 293 kg VEGAS 638 lbs 290 kg VEGAS 8 BALL 666 lbs 303 kg KINGPIN 660 lbs 314 kg KINGPIN 8 BALL Wet Weight 674 lbs 306 kg VEGAS 667 lbs 303 kg VEGAS 8 BALL 696 lbs 316 kg KINGPIN 690 lbs 314 kg KINGPIN 8 BALL Gross Vehicle Weight Rating GVWR 1151 lbs 522 kg 1234 lbs 560 kg Maximum Load Capacity riders cargo accessories 480 lbs 218 kg 476 lbs 216 kg Gross ...

Page 155: ...ody Bore Electronic Fuel Injection 45 mm Electronic Fuel Injection 45 mm Exhaust System Dual Staggered Dual Staggered Lubrication System Wet Sump Wet Sump Spark Plug Gap NGK DCPR6E 031 035 inch 0 8 0 9 mm NGK DCPR6E 031 035 inch 0 8 0 9 mm Chassis Front Suspension Type Travel Telescopic Fork 5 1 in 13 cm Inverted Telescopic Fork 5 1 in 13 cm Rear Suspension Type Travel Single Monotube Gas Preload ...

Page 156: ...LL 6 Speed Overdrive Constant Mesh 5 Speed Constant Mesh 8 BALL Primary Drive Gear Drive With Torque Compensator Gear Drive With Torque Compensator Primary Reduction Ratio 1 5 1 1 5 1 Gear Shift Pattern 1 Down 5 Up 1 Down 5 Up Internal Gear Ratios 1st Gear 3 15 1 3 15 1 2nd Gear 2 03 1 2 03 1 3rd Gear 1 53 1 1 53 1 4th Gear 1 24 1 1 24 1 5th Gear 1 1 1 1 6th Gear Overdrive 84 1 84 1 Final Drive Ra...

Page 157: ...Tire Type Size Dunlop D417 180 55 B18 74H Dunlop D417 180 55 B18 74H Electrical Alternator 38 Amp Max Output 38 Amp Max Output Battery 12 Volts 18 Amp Hour 12 Volts 18 Amp Hour Fuse Engine ECM 15 amp 15 amp Fuse Fuel Pump 10 amp 10 amp Fuse Headlight Brake Light Lamps 20 amp 20 amp Fuse Tail Light Lamps Flashers Indicator Lamps Horn 15 amp 15 amp Fuse Ignition Gauges 15 amp 15 amp Fuse Accessory 1...

Page 158: ...fuel system components Gasoline containing up to 15 Methyl Tertiary Butyl Ether MTBE can be used Gasoline containing up to 10 Ethanol can be used Gasoline that has been reformulated or oxygenated can be used Engine Oil Specifications Polaris recommends the use of VICTORY Brand Synthetic Blend 20W 40 Motor Oil or an equivalent oil designed for use with wet clutches such as those with a JASO MA rati...

Page 159: ...cated on right side of steering head Engine Identification Number __________________________________________________________ Located on crankcase to right of oil filter Ignition Key Number _________________________________________________________________ Stamped on shaft of key Model Number ______________________________________________________________________ Located on left side of steering head...

Page 160: ...156 Maintenance Record SERVICE PERFORMED COMMENTS MILES KM DATE PERFORMED BY ...

Page 161: ...157 Maintenance Record SERVICE PERFORMED COMMENTS MILES KM DATE PERFORMED BY ...

Page 162: ...158 Maintenance Record SERVICE PERFORMED COMMENTS MILES KM DATE PERFORMED BY ...

Page 163: ... Inspection 53 Brake Pad Maintenance 108 Brake Pedal Gap 52 Brake Pedal Inspection 51 52 Brake Pedal Rear Brake 42 51 52 Brake Systems Maintenance 105 108 Braking 67 Break in Period Engine 59 63 C Cargo Loading Safety 18 19 Cargo Restraints 49 Carrying a Passenger 14 C Carrying Cargo 18 19 Caution Definition 7 Chrome Polishing 131 132 Cleaning Products 125 Clutch Cable Lubrication Mechanical 102 C...

Page 164: ... Inspection 94 Front Brake Lever 41 50 Front Fork Inspection 93 Fuel Cap Access 43 Fuel Fill Height 61 Fuel Filters 96 Fuel Hose Inspection 95 Fuel Hose Rail and Connections 48 Fuel Level 48 Fuel Safety 22 Fuel Stabilizer 136 Fuel System Maintenance 95 97 Fuel System Priming 61 Fuel Tank Removal Installation 96 97 Fuse Recommendations 123 Fuse Replacement 123 G Gasoline Safety 22 Gear Shift Pedal ...

Page 165: ...cycle Safety Foundation 8 N Noise Control System Tampering 140 Noise Emission Warranty 140 Notice Definition 7 O Odometer 35 Oil and Filter Change 75 76 Oil Level 47 Overdrive Indicator Lamp 35 P Painted Finish Polishing 131 132 Parking on a Slope 69 Parking on a Soft Surface 69 Parking the Motorcycle 19 69 Passenger 14 Polished Aluminum Care 130 Polishing Leather Rubber and Vinyl 134 Paint and Ch...

Page 166: ...ht Inspection 88 89 Spring Preload Adjustment 90 91 Spring Preload Inspection 88 89 Side Cover Removal Installation 44 Side View Components Left 28 Side View Components Right 29 Sidestand 44 Sidestand Inspection 58 Sidestand Lubrication 124 Signal Words 7 Spark Plug Inspection 112 113 Spark Plug Recommendations 112 Spark Plug Specifications 112 Spark Plugs 112 113 S Specifications 150 154 Engine O...

Page 167: ...eplay Adjustment 98 99 Throttle Inspection 54 Throttle Operation 67 Throttle System 99 Throttle System Maintenance 98 Tilt Sensor 63 Tires Tire Condition 49 111 Tire Pressure 49 110 Tire Tread Depth 49 111 Tool Universal 124 Transporting the Motorcycle 20 Trip Odometer 35 Turn Signal Switch 39 V Vehicle Identification Number 30 155 VIN 30 VIN Record 155 Vinyl Care 134 W Warning Definition 7 Warran...

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Polaris 2010 Kingpin, Owner'S Manual

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