Polaris 2005 SPORTSMAN 400, Servise Manual

Page: 220 / 312

TRANSMISSION
8.6
Forward Front Transmission
Support Bracket
5. Loosely install lower front transmission mounting
bolts, upper transmission mounting bolts, and all
of the longer bolts and nuts. Tighten transmission
bolts securely in the following sequence. Refer to
Page 8.2 for transmission bolt placement.
6. Reconnect the sway bar (A) from both sides.
Install right side upper and lower control arms (B).
Refer to Chapter 5.17 for more details and torque
specifications.
7. Install left side shock absorber (C).
A
B
C
Frame
8. Apply anti--seize to splines of rear drive shafts,
insert drive shafts into transmission. Refer to
Chapter 7 for rear driveshaft installation.
Apply anti--
seize
to splines
9. Install the rear brake disc and brake caliper.
Caliper Mount Bolts:
18 ft.lbs. (25 Nm)
10. Install the front propshaft and install a new roll pin.
New Roll Pin
11. Install the auxiliary brake components.