Polaris 2005 SPORTSMAN 400, Servise Manual

Page: 202 / 312

FINAL DRIVE
7.14
5. Install the output hub (A) into the gearcase
housing. The output hub should spin freely.
A
6. Install the other output hub (B) and thrust bearing
(C) into the output cover. Apply a small amount of
grease onto the thrust bearing.
C
B
7. Install the armature plate (D) and spacer washer
(E) into the output cover. NOTE: Be sure
backlash plate in in place.
E
D
Backlash Plate
8. Install the retaining ring (F) into the output cover.
Be sure the retaining ring is properly seated into
the cover.
F
9. Install the ring gear onto the output hub on the
output cover.
G
10. Install the rollers and roll cage into the ring gear.
Insert the rollers as the roll cage is installed.
11. Install the output cover assembly onto the main
gearcase.
NOTE: Be sure armature plate tabs are placed into
the slots on roll cage. (See Reference Photo)