manualshive.com logo in svg

Polaris 200 series, Instruction Manual, Page: 2 / 62

Share
Download
Polaris 200 series Instruction Manual Download Page 2

2

TABLE OF CONTENTS

SAFE INSTALLATION, USE AND SERVICE.................................3

APPROVALS .................................................................................3

GENERAL SAFETY INFORMATION .............................................4

3UHFDXWLRQV

 ..............................................................................4

*URXQGLQJ,QVWUXFWLRQV

 .............................................................4

INTRODUCTION ...........................................................................7

$EEUHYLDWLRQV8VHG

 ..................................................................7

4XDOL¿FDWLRQV

 ............................................................................7

Preparing For The Installation ..................................................7

DIMENSIONS AND CAPACITY DATA ...........................................8

5RXJK,Q'LPHQVLRQV$OO0RGHOV

 .............................................8

FEATURES AND COMPONENTS ..............................................10

34 Gallon Unit .........................................................................10

50 Gallon Unit .........................................................................11

&RQWUROV$QG6ZLWFKHV

 ...........................................................13

INSTALLATION CONSIDERATIONS ..........................................14

/RFDWLQJ7KH:DWHU+HDWHU

 ....................................................14

Insulation Blankets .................................................................15

&RPEXVWLRQ$LU$QG9HQWLODWLRQ

 ..............................................15

&RUURVLRQDQG:DWHU4XDOLW\

 ..................................................15

INSTALLATION REQUIREMENTS .............................................16

Gas Supply Systems ..............................................................16

Supply Gas Regulator ............................................................16

3RZHU6XSSO\

 .........................................................................16

Mixing Valves..........................................................................17

&LUFXODWLRQ3XPSV

 ..................................................................17

6SDFH+HDWLQJ$QG3RWDEOH:DWHU6\VWHP

 ............................18

Storage Tank Installation ........................................................18

Solar Installation .....................................................................18

&ORVHG:DWHU6\VWHPV

 ...........................................................18

Thermal Expansion ................................................................18

Temperature-Pressure Relief Valve ........................................19

&RQGHQVDWH'UDLQ

 ..................................................................20

VENTING INSTALLATION ..........................................................21

9HQW,QVWDOODWLRQ&RQVLGHUDWLRQV

 .............................................21

*HQHUDO9HQWLQJ,QVWUXFWLRQV

 ..................................................21

$SSURYHG9HQW,QWDNH0DWHULDO

 ...............................................21

Polypropylene Installations .....................................................22

Vent Pipe Termination.............................................................22

Planning The Vent System .....................................................22

,QWHJUDWHG)LOWHU,QVWDOODWLRQ

 ....................................................23

'LUHFW9HQW$LU,QWDNH0RLVWXUH3URWHFWLRQ

 ..............................24

Horizontal Vent Terminal Installation ......................................24

9HUWLFDO9HQW7HUPLQDO,QVWDOODWLRQ

 ...........................................25

7HUPLQDWLRQ&OHDUDQFHV6LGHZDOO'LUHFW9HQW

 .........................26

'LUHFW9HQW,QVWDOODWLRQ'LDJUDPV

 ...........................................27

&RQFHQWULF9HQW,QVWDOODWLRQ

 ....................................................28

Venting Multiple Units .............................................................29

WATER HEATER INSTALLATION ...............................................30

&RQGHQVDWH'UDLQ,QVWDOODWLRQ

 ................................................30

Supply Gas Line Installation ...................................................30

Gas Line Leak Testing ............................................................31

Purging ...................................................................................31

(OHFWULFDO:LULQJ

 ......................................................................32

:DWHU/LQH&RQQHFWLRQV

 .........................................................32

7 39DOYH'LVFKDUJH3LSH

 .....................................................33

TEMPERATURE REGULATION .................................................34

High Temperature Limit Control (ECO)...................................34

Thermostat Control .................................................................34

CONTROL SYSTEM OPERATION .............................................35

2YHUYLHZ

 ................................................................................35

Control System Navigation .....................................................35

User Settings & Control System Menus .................................38

START UP ...................................................................................43

6WDUW8S&RQGLWLRQV

 ................................................................43

Prior to Start Up ......................................................................43

Filling the Water Heater ..........................................................43

Initial Start Up .........................................................................44

LIGHTING THE WATER HEATER ..............................................45

Lighting & Operation Labels ...................................................45

&KHFNLQJWKH)LULQJ5DWH

 ........................................................46

Gas Input Rate .......................................................................46

+LJK$OWLWXGH,QVWDOODWLRQV

 .......................................................46

TROUBLESHOOTING ................................................................47

,QVWDOODWLRQ&KHFNOLVW

 ...............................................................47

6HTXHQFH2I2SHUDWLRQ

 ..........................................................47

6HTXHQFH2I2SHUDWLRQ)ORZ&KDUW

 .......................................48

Operational Problems .............................................................49

)DXOW$QG$OHUW&RQGLWLRQV

 ......................................................50

LEAKAGE CHECKPOINTS .........................................................52

PERIODIC MAINTENANCE ........................................................53

9HQWLQJ6\VWHP,QVSHFWLRQ

 .....................................................53

,QWHJUDWHG)LOWHU3UHYHQWDWLYH0DLQWHQDQFH

 ............................53

Temperature-Pressure Relief Valve Test ................................53

'UDLQLQJDQG)OXVKLQJ

 ............................................................54

6HUYLFH

 ...................................................................................54

DIAGRAMS .................................................................................55

&&%&HQWUDO&RQWURO%RDUG/D\RXW

 ........................................55

Wiring Diagram .......................................................................56

&LUFXODWLRQ3XPS:LULQJ'LDJUDPV

 ........................................57

Piping Diagrams .....................................................................58

Summary of Contents for 200 series

Page 1: ...wed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone ...

Page 2: ...24 Horizontal Vent Terminal Installation 24 9HUWLFDO 9HQW 7HUPLQDO QVWDOODWLRQ 25 7HUPLQDWLRQ OHDUDQFHV 6LGHZDOO LUHFW 9HQW 26 LUHFW 9HQW QVWDOODWLRQ LDJUDPV 27 RQFHQWULF 9HQW QVWDOODWLRQ 28 Venting Multiple Units 29 WATER HEATER INSTALLATION 30 RQGHQVDWH UDLQ QVWDOODWLRQ 30 Supply Gas Line Installation 30 Gas Line Leak Testing 31 Purging 31 OHFWULFDO LULQJ 32 DWHU LQH RQQHFWLRQV 32 7 3 9DOYH LVFK...

Page 3: ...Z WKH VDIHW PHVVDJH DQG KRZ WR DYRLG WKH ULVN RI LQMXU DANGER WARNING CAUTION CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING indicates a potentially haz...

Page 4: ...plosion Hazard Overheated water can cause water tank explosion Properly sized Temperature Pressure Relief Valve must be installed in the opening provided Verify the power to the water heater is turned off before performing any service procedures The Enable Disable switch at the base of the water heater disables the 24 volt gas control valve Electrical supply must be turned off at circuit breaker s...

Page 5: ...5 GENERAL SAFETY INFORMATION ...

Page 6: ...d and understand instruction manual Breathing Hazard Carbon Monoxide Gas Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage CAUTION Fire and Explosion Hazard Leak test gas connections before placing the water heater in operation Disconnect gas piping at main gas shutoff valve before leak testing Install sediment trap in accordance with CAN CSA B149 1 ...

Page 7: ...DWLRQ RI WKH ZDWHU KHDWHU DQG RXU VDIHW HWDLOHG LQVWDOODWLRQ GLDJUDPV DUH DOVR IRXQG LQ WKLV PDQXDO 7KHVH GLDJUDPV ZLOO VHUYH WR SURYLGH WKH LQVWDOOHU ZLWK D UHIHUHQFH W LV HVVHQWLDO WKDW DOO YHQWLQJ ZDWHU SLSLQJ JDV SLSLQJ DQG ZLULQJ EH LQVWDOOHG DV VKRZQ 3DUWLFXODU DWWHQWLRQ VKRXOG EH JLYHQ WR WKH LQVWDOODWLRQ RI WKHUPRPHWHUV DW WKH ORFDWLRQV LQGLFDWHG LQ WKH SLSLQJ GLDJUDPV DV WKHVH DUH QHFHVVD...

Page 8: ...104 14 16 19 13 97 16 82 34 130 QFKHV 22 41 FP 123 19 55 88 40 102 87 104 14 16 19 13 97 16 82 34 150 QFKHV 22 41 FP 123 19 55 88 40 102 87 104 14 16 19 13 97 16 82 50 130 QFKHV 22 55 FP 165 7 55 88 40 138 43 139 7 16 19 13 97 16 82 50 150 QFKHV 22 FP 161 925 55 88 40 141 605 142 875 16 19 13 97 16 82 50 175 QFKHV 22 FP 161 925 55 88 40 141 605 142 875 16 19 13 97 16 82 50 199 QFKHV 22 FP 161 925 ...

Page 9: ...d static conditions Table 3 RECOVERY CAPACITIES Input 5HFRYHU DSDFLWLHV Rating WX KU Rating kW Temp Rise F 30 40 50 60 70 80 90 100 110 120 130 140 C 17 22 28 33 39 44 50 56 61 67 72 78 100 000 29 3 GPH 381 286 229 190 163 143 127 114 104 95 88 82 LPH 1442 1082 865 721 618 541 481 433 393 361 333 309 130 000 38 1 GPH 495 371 297 248 212 186 165 149 135 124 114 106 LPH 1875 1406 1125 937 803 703 62...

Page 10: ... at the bottom of heater behind the Access Doors 1 30 11 15 2 3 23 34 33 CAUTION HARNESS HAS 120 VAC IN OPERATION See Venting Installation and Condensate Piping for more information Figure 2 34 GALLON UNIT VACUUM RELIEF VALVE INSTALL PER LOCAL CODES 34 GALLON UNIT FEATURES AND COMPONENTS 11 12 8 4 6 7 5 ...

Page 11: ...mation 50 GALLON UNIT FEATURES AND COMPONENTS CONT Figure 3 50 GALLON UNIT This is a view of the area at the bottom of heater behind the Access Doors 1 2 3 15 32 27 33 29 32 24 26 20 19 12 11 25 13 28 9 10 21 22 17 18 16 30 11 15 23 33 34 31 17 14 VACUUM RELIEF VALVE INSTALL PER LOCAL CODES 11 12 8 4 6 7 5 ...

Page 12: ...RQGHQVDWH UDLQ 2XWOHW QDEOH LVDEOH 6ZLWFK 14 Hot Water Outlet 15 Gas Supply 16 Main Manual Gas Shutoff Valve 17 Union 18 Inlet Water Shutoff Valve ROG DWHU QOHW 20 T P Relief Valve 21 Rating Plate 22 Labels 23 Drain Valve 24 Upper Temperature Probe ECO 25 Exhaust Vent Terminal 26 Drain Pan 27 Insulation RZHU 7HPSHUDWXUH 3UREH FFHVV RRU 6SDUN 0RGXOH 31 Air Intake Pipe GGLWLRQDO 6LGH 7DSV QWDNH LU R...

Page 13: ...LV D QHJDWLYH SUHVVXUH VZLWFK WKDW UHTXLUHV DQ LQFUHDVH LQ QHJDWLYH SUHVVXUH WR FKDQJH WKH HOHFWULFDO FRQWDFWV IURP QRUPDOO FORVHG WR RSHQ 7KH VZLWFK LV FRQQHFWHG WR WKH SUHVVXUH WDS RQ WKH 39 SLSH FRQQHFWHG WR WKH LQOHW RI WKH EORZHU KHQ WKLV VZLWFK SUHYHQWV WKH XQLW IURP LJQLWLQJ PRVW OLNHO WKH LQWDNH LV EORFNHG 9HULI WKDW WKH LQWHJUDWHG OWHU RQ WKH LQWDNH DLU FRQQHFWLRQ WKH LQWDNH DLU SLSH DQG ...

Page 14: ...FDWH WKH ZDWHU KHDWHU FORVH WR D 9 SRZHU VXSSO 6HH 3RZHU 6XSSO RQ 3DJH IRU UHTXLUHPHQWV RFDWH WKH ZDWHU KHDWHU ZKHUH DQ DGHTXDWH VXSSO RI IUHVK DLU IRU FRPEXVWLRQ DQG YHQWLODWLRQ FDQ EH REWDLQHG 6HH RPEXVWLRQ LU DQG 9HQWLODWLRQ RQ 3DJH RFDWH WKH ZDWHU KHDWHU ZKHUH WKH YHQW DQG LQWDNH DLU SLSLQJ ZKHQ LQVWDOOHG ZLOO UHPDLQ ZLWKLQ WKH PD LPXP HTXLYDOHQW OHQJWKV DOORZHG 6HH 3ODQQLQJ WKH 9HQW 6 VWHP RQ...

Page 15: ...YHU WKH RXWHU GRRU WKHUPRVWDW RU WHPSHUDWXUH SUHVVXUH relief valve Do not FRYHU WKH LQVWUXFWLRQ PDQXDO HHS LW RQ WKH VLGH RI WKH ZDWHU KHDWHU RU QHDUE IRU IXWXUH UHIHUHQFH Do REWDLQ QHZ ZDUQLQJ DQG LQVWUXFWLRQ ODEHOV IURP WKH PDQXIDFWXUHU IRU SODFHPHQW RQ WKH EODQNHW GLUHFWO RYHU WKH H LVWLQJ ODEHOV Do LQVSHFW WKH LQVXODWLRQ EODQNHW IUHTXHQWO WR PDNH FHUWDLQ LW GRHV QRW VDJ WKHUHE REVWUXFWLQJ FRPE...

Page 16: ... XS JDV SUHVVXUH UHJXODWRUV PXVW EH UDWHG DW RU DERYH WKH LQSXW WX KU UDWLQJ RI WKH ZDWHU KHDWHU WKH VXSSO 2 6XSSO JDV UHJXODWRUV VKDOO KDYH LQOHW DQG RXWOHW FRQQHFWLRQV QRW OHVV WKDQ WKH PLQLPXP VXSSO JDV OLQH VL H IRU WKH ZDWHU KHDWHU they supply 3 3RVLWLYH ORFN XS JDV SUHVVXUH UHJXODWRU V VKRXOG EH LQVWDOOHG QR FORVHU WKDQ IHHW PHWHU DQG QR IDUWKHU WKDQ IHHW PHWHUV IURP WKH ZDWHU KHDWHU V LQOHW...

Page 17: ...HUWDLQ ZDWHU WHPSHUDWXUH DW WKH SRLQW RI XVH WKHQ VSHFLDO SUHFDXWLRQV PXVW EH WDNHQ Q DGGLWLRQ WR XVLQJ WKH ORZHVW SRVVLEOH WHPSHUDWXUH VHWWLQJ WKDW VDWLV HV WKH GHPDQG RI WKH DSSOLFDWLRQ D 0L LQJ 9DOYH VKRXOG EH LQVWDOOHG DW WKH ZDWHU KHDWHU RU DW WKH KRW ZDWHU WDSV WR IXUWKHU UHGXFH V VWHP ZDWHU WHPSHUDWXUH 6HH LJXUH EHORZ DQG LJXUHV 52 through 54 in Piping Diagrams beginning on Page 58 HOT WATE...

Page 18: ...WDQN PXVW EH LQVWDOOHG EHWZHHQ WKH FKHFN YDOYH DQG WKH ZDWHU KHDWHU V FROG ZDWHU LQOHW 6HW VWRUDJH WDQN WHPSHUDWXUH YH GHJUHHV ORZHU WKDQ WKH ZDWHU KHDWHU V WHPSHUDWXUH VHWWLQJ 8VLQJ WKH SOXJ YDOYH DGMXVW WKH ÀRZ LQ WKH UHFLUFXODWLQJ OLQH WR YH JDOORQV SHU PLQXWH SOLAR INSTALLATION I WKLV ZDWHU KHDWHU LV XVHG DV D VRODU VWRUDJH KHDWHU RU DV D EDFNXS IRU WKH VRODU V VWHP WKH ZDWHU VXSSO WHPSHUDWXUH...

Page 19: ... VWRUDJH WDQN WKDW PD EH LQVWDOOHG DQG SLSHG WR D ZDWHU KHDWLQJ DSSOLDQFH PXVW DOVR KDYH LWV RZQ SURSHUO VL HG UDWHG DQG DSSURYHG 7HPSHUDWXUH 3UHVVXUH 5HOLHI 9DOYH LQVWDOOHG Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized temperature pressure relief valve must be installed in opening provided Can result in overheating and excessi...

Page 20: ... Q FROG FOLPDWHV LW LV UHFRPPHQGHG WKDW WKH GLVFKDUJH SLSH EH WHUPLQDWHG DW DQ DGHTXDWH GUDLQ LQVLGH WKH EXLOGLQJ 6KDOO QRW KDYH DQ YDOYH RU RWKHU REVWUXFWLRQ EHWZHHQ WKH WHPSHUDWXUH SUHVVXUH UHOLHI YDOYH DQG WKH GUDLQ Burn hazard Hot water discharge Keep clear of Temperature Pressure Relief Valve discharge outlet The Temperature Pressure Relief Valve must be manually RSHUDWHG DW OHDVW WZLFH D HDU...

Page 21: ... 7HUPLQDO QVWDOODWLRQ RQ 3DJH DQG 9HUWLFDO Vent Terminal Installation on Page 25 GENERAL VENTING INSTRUCTIONS 7KH IROORZLQJ JXLGHOLQHV VKRXOG EH IROORZHG ZKHQ LQVWDOOLQJ WKH DLU LQOHW DQG H KDXVW RXWOHW SLSLQJ 9HQWLQJ VKRXOG EH DV GLUHFW DV SRVVLEOH ZLWK D PLQLPXP QXPEHU RI SLSH WWLQJV 9HQW GLDPHWHU PXVW QRW EH UHGXFHG XQOHVV VSHFL FDOO QRWHG LQ WKH LQVWDOODWLRQ LQVWUXFWLRQV OO KRUL RQWDO LQOHW YH...

Page 22: ...6 DSSURYHG V VWHP I 3RO SURS OHQH YHQW LV QRW UHTXLUHG E RXU ORFDO FRGH RX PD XVH HLWKHU 39 RU 39 SLSHV IRU RXU ZDWHU KHDWHU WKDW DOORZV QRQ PHWDOOLF YHQWLQJ PDWHULDO LQVWDOODWLRQV 3RO SURS OHQH YHQW V VWHPV GR QRW XVH FHPHQW WR FRQQHFW WKH SLSH DQG HOERZ VHFWLRQV EXW XVH D SXVK WRJHWKHU JDVNHW VHDO PHWKRG R QRW DWWHPSW WR FRQQHFW 3RO SURS OHQH ZLWK VHDODQW FHPHQW OO YHQW FRQQHFWLRQV 0867 EH VHFXU...

Page 23: ...TANT R QRW XVH YHQW HOERZV LQ WKLV YHQW SLSH LQVWDOODWLRQ See Figure 12 90 Short Sweep Elbow 90 Long Sweep Elbow 45 Sweep Elbow Correct Fittings Incorrect Fittings 45 Vent Elbow 90 Vent Elbow Figure 12 Correct and Incorrect Pipe Fittings INTEGRATED FILTER INSTALLATION 7KH DLU LQWDNH ILOWHU LQFOXGHG ZLWK WKH XQLW PXVW EH LQVWDOOHG DFFRUGLQJ WR WKH LQVWDOODWLRQ LQVWUXFWLRQV VXSSOLHG ZLWK WKH OWHU QV...

Page 24: ...g your system so that it vents through the URRI SOHDVH UHIHU WR 9HUWLFDO 9HQW 7HUPLQDO QVWDOODWLRQ RQ 3DJH 1 A f t e r t h e p o i n t s o f t e r m i n a t i o n h a v e b e e n GHWHUPLQHG VHH 9HQW 3LSH 7HUPLQDWLRQ RQ SDJH XVH WKH FRYHU SODWHV DV WHPSODWHV WR PDUN WKH KROHV IRU WKH YHQW SLSHV WR EH LQVHUWHG WKURXJK WKH ZDOO 5 2 CONCEALED WIRING AND PIPING INSIDE OF WALL If the YHQW WHUPLQDOV DUH ...

Page 25: ...V DERYH DQWLFLSDWHG VQRZ OHYHOV FLAT ROOF INSTALLATION 2Q ÀDW URRI LQVWDOODWLRQV WKH DLU LQWDNH DQG WKH H KDXVW YHQW WHUPLQDWLRQV PXVW EH D PLQLPXP RI LQFKHV FP DERYH DQ SDUDSHW YHUWLFDO ZDOO RU VWUXFWXUH ZLWKLQ IHHW P horizontally PITCHED ROOF INSTALLATION ALL MODELS Exhaust Vent See Note 3 12 Min See Note 2 Flashing Roof Line Anticipated Snow Level Notes 1 Support Horizontal Pipe Every Four Feet...

Page 26: ...U VXSSO LQOHW LQWR EXLOGLQJ RU FRPEXVWLRQ DLU LQOHW WR DQ RWKHU DSSOLDQFH LQ FP IRU DSSOLDQFHV WXK N LQ FP IRU DSSOLDQFHV WXK N DQG WXK N LQ FP IRU DSSOLDQFHV WXK N D 9HUWLFDO FOHDUDQFH WR YHQWLODWHG VRI W ORFDWHG DERYH WKH WHUPLQDO ZLWKLQ D KRUL RQWDO GLVWDQFH RI IHHW FP IURP WKH FHQWHU OLQH of the terminal LQFKHV FP K OHDUDQFH WR D PHFKDQLFDO DLU VXSSO LQOHW 6 feet 1 83 m E OHDUDQFH WR XQYHQWLOD...

Page 27: ...tuations See the section on Direct Vent Air Intake Moisture Protection on page 24 Figure 24 SIDEWALL VENT INSTALLATION ALL MODELS See Note 3 See Note 6 See Note 3 Drain Pan Piped To Adequate Drain See Note 1 See Note 1 See Note 1 See Note 5 12 Min 12 Min Above Roof or Anticipated Snow Level See Note 2 Notes 1 Support Horizontal Pipe Every Four Feet Support Vertical Pipe Every Six Feet 2 Increase T...

Page 28: ...WLRQV LQ WKH OLWHUDWXUH RQ WDJV DQG ODEHOV DWWDFKHG WR WKH XQLW PXVW EH REVHUYHG ROORZ DOO VDIHW FRGHV HDU VDIHW JODVVHV DQG ZRUN JORYHV Figure 26 2 Inch Concentric Vent Figure 27 3 Inch Concentric Vent Figure 28 Through the Wall Termination Figure 29 Through the Roof Termination Tee with Drain Trap See Note 4 Trap NOTES 1 Support Horizontal Pipe Every Four Feet Support Vertical Pipe Every Six Fee...

Page 29: ...IONAL POLARIS UNITS 175 000 199 000 BTU HR MODELS KHQ XVLQJ WZR ZDWHU KHDWHUV ZLWK LQSXWV RI 7 5 RU DERYH LQVWDOO YHQW WHUPLQDWLRQV XVLQJ HLWKHU 0HWKRG RU 0HWKRG EHORZ Figure 33 KHQ XVLQJ WKUHH RU PRUH ZDWHU KHDWHUV ZLWK LQSXWV RI 7 5 RU DERYH LQVWDOO YHQW WHUPLQDWLRQV SHU 0HWKRG RU 0HWKRG Figure 34 CONCENTRIC VENTING MULTIPLE WATER HEATERS ALL MODELS KHQ FRQFHQWULF YHQWLQJ WZR ZDWHU KHDWHUV LQVWD...

Page 30: ...RWKHU JDV UHG HTXLSPHQW VXSSOLHG E WKH PHWHU I WKH JDV PHWHU LV XQGHUVL HG WKH JDV FRPSDQ ZLOO KDYH WR LQVWDOO D SURSHUO VL HG JDV PHWHU 0DNH VXUH WKH JDV VXSSOLHG LV WKH VDPH W SH OLVWHG RQ WKH ZDWHU heaters rating label 7KH JDV SLSLQJ PXVW EH LQVWDOOHG DFFRUGLQJ WR DOO ORFDO DQG VWDWH FRGHV RU LQ DEVHQFH RI ORFDO DQG VWDWH FRGHV ZLWK WKH 1DWXUDO DV 3URSDQH QVWDOODWLRQ RGH 1 6 FXUUHQW HGLWLRQ 6FK...

Page 31: ...Tubing O D Size in Length of Pipe Feet Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases at 11 inches water column pressure Based on a Pressure Drop of 0 5 Inch Water Column Additional tables are available in the current edition of the Natural Gas Propane Installation Code CAN CSA B149 1 Example Input BTU requirement of the water heater 199 000 BTUH Total...

Page 32: ...O R QRW DSSO H WHUQDO YROWDJH RU FRQQHFW DQ ORDG UHOD FRLO WR WKLV FLUFXLW 7KLV ZLOO GDPDJH WKH FLUFXLW ERDUG DQG LV QRW FRYHUHG XQGHU WKH OLPLWHG ZDUUDQW CONNECTING AN EXTERNAL SUPERVISORY CONTROL 7KH HQDEOH GLVDEOH FLUFXLW LV DFFHVVHG IURP WKH V SOXJ LQVLGH WKH HQFORVXUH VHH LJXUH RQ SDJH WR ORFDWH WKH HQFORVXUH DQG LJXUH RQ SDJH IRU WKH OD RXW QVWDOO HOG ZLULQJ WR WKH HQDEOH GLVDEOH FLUFXLW 1 7...

Page 33: ...VWDWH ODZ UHTXLULQJ D FHUWDLQ WHPSHUDWXUH ZDWHU DW WKH KRW ZDWHU WDS WKHQ RX PXVW WDNH VSHFLDO SUHFDXWLRQV Q DGGLWLRQ WR XVLQJ WKH ORZHVW SRVVLEOH WHPSHUDWXUH VHWWLQJ WKDW VDWLV HV RXU KRW ZDWHU QHHGV D PHDQV VXFK DV D PL LQJ YDOYH VKRXOG EH XVHG DW WKH KRW ZDWHU WDSV XVHG E WKHVH SHRSOH RU DW WKH ZDWHU KHDWHU 6HH LJXUH LQ 0L LQJ 9DOYHV 9DOYHV IRU UHGXFLQJ SRLQW RI XVH WHPSHUDWXUH E PL LQJ FROG DQ...

Page 34: ...atus Heating MENU HELP GAS OFF O N Figure 38 HIGH TEMPERATURE LIMIT CONTROL ECO 7KLV ZDWHU KHDWHU LV HTXLSSHG ZLWK DQ 2 HQHUJ FXW RXW QRQ DGMXVWDEOH KLJK WHPSHUDWXUH OLPLW VZLWFK 7KH 2 LV D QRUPDOO FORVHG VZLWFK WKDW RSHQV DFWLYDWHV RQ D ULVH LQ WHPSHUDWXUH 7KH 2 LV ORFDWHG LQVLGH WKH 7HPSHUDWXUH 3UREH WZR UHG ZLUHV 7KH 2 VZLWFK FRQWDFWV ZLOO RSHQ ZKHQ WKH ZDWHU WHPSHUDWXUH UHDFKHV DSSUR LPDWHO DQ...

Page 35: ...OVR GLVSOD V DQLPDWHG 6WDWXV FRQV WR FRQYH RSHUDWLRQDO LQIRUPDWLRQ 6HH 7DEOH RQ 3DJH for GHVFULSWLRQV RI WKH 6WDWXV FRQV OVERVIEW 7KH ZDWHU KHDWHUV FRYHUHG LQ WKLV PDQXDO DUH HTXLSSHG ZLWK DQ HOHFWURQLF FRQWURO V VWHP WKDW UHJXODWHV ZDWHU WHPSHUDWXUH LQVLGH WKH VWRUDJH WDQN HDWLQJ F FOHV DQG LJQLWLRQ DUH PDQDJHG E WKH FRQWURO V VWHP 7KH 2 HQHUJ FXW RXW ÀDPH VHQVRU SUHVVXUH VZLWFKHV DQG WHPSHUDWXUH...

Page 36: ...G E WKH FRQWURO V VWHP RU ZKHQ WKH QDEOH LVDEOH VZLWFK ORFDWHG DW WKH EDVH RI WKH ZDWHU KHDWHU LV LQ GLVDEOH SRVLWLRQ 7KH RPEXVWLRQ ORZHU LV EHLQJ HQHUJL HG 7KH 6SDUN JQLWHU LV EHLQJ HQHUJL HG 6HH 6SDUN JQLWHU RQ SDJH LQ WKH HDWXUHV DQG RPSRQHQWV VHFWLRQ GAS OFF O N 7KH 9ROW DV RQWURO 9DOYH LV EHLQJ HQHUJL HG 7KH FRQWURO V VWHP KDV VHQVHG ÀDPH DW WKH 0DLQ XUQHU IURP WKH ÀDPH VHQVRU 6HH WKH 6HTXHQF...

Page 37: ...FK ZLOO QRW UHVHW WKH FRQWURO V VWHP LI WKH FRQGLWLRQ WKDW FDXVHG WKH DXOW KDV QRW EHHQ FRUUHFWHG HDWLQJ LVDEOHG 7KH KHDWLQJ LV GLVDEOHG E WKH QDEOH LVDEOH VZLWFK ORFDWHG DW WKH EDVH RI WKH ZDWHU KHDWHU CONTROL SYSTEM MENUS URP WKH HVNWRS VFUHHQ SUHVVLQJ WKH 2SHUDWLRQDO EXWWRQ GLUHFWO EHORZ 0HQX RQ WKH ZLOO GLVSOD WKH 0DLQ 0HQX 7KLV LV ZKHUH DOO FRQWURO V VWHP PHQXV DUH ORFDWHG 7KH WDEOH EHORZ GHV...

Page 38: ... VFUHHQ ZLOO EH GLVSOD HG Operating Set Point 120 F Status Standby HELP MANUFACTURER MODEL INFORMATION MENU 7KH 0DLQ 0HQX LV ZKHUH DOO FRQWURO V VWHP PHQXV DUH OLVWHG VHH 7DEOH RQ SDJH IRU D FRPSOHWH OLVW DQG GHVFULSWLRQ RI FRQWURO V VWHP PHQXV 8VH WKH 8S DQG RZQ VOLGHEDU WR YLHZ DOO FRQWURO V VWHP PHQXV IURP WKH 0DLQ 0HQX 3UHVV 7HPSHUDWXUHV WR DFFHVV WKH 7HPSHUDWXUH PHQX Main Menu HELP BACK Tempe...

Page 39: ... Setpoint 120 F Differential 8 F Tank Probe Offset 0 F HEATER STATUS MENU DESCRIPTION ACTION DISPLAY Press Heater Status from the Main Menu to enter this menu This PHQX FRQWDLQV QRQ DGMXVWDEOH RSHUDWLRQDO LQIRUPDWLRQ 8VH WKH VOLGHEDU WR QDYLJDWH WKH PHQX Status GLVSOD V WKH FXUUHQW 2SHUDWLQJ 6WDWH VHH 7DEOH on page 37 ECO Contact Blocked Inlet PS Blocked Outlet PS GLVSOD V WKH FXUUHQW VWDWH RI WKH...

Page 40: ... 6RIWZDUH YHUVLRQ IRU XVHU LQWHUIDFH PRGXOH Use External Enable QDEOHV LVDEOHV WKH H WHUQDO HQDEOH FLUFXLW External Enable Status LVSOD V ZKHWKHU RU QRW WKH H WHUQDO HQDEOH FLUFXLW KDV EHHQ DFWLYDWHG Ignition Trials LVSOD V WKH QXPEHU RI LJQLWLRQ WULDOV DOORZHG NOTE LVWRULFDO GDWD LV VWRUHG LQ WKH FRQ JXUDWLRQ NH I WKLV NH LV UHSODFHG GXULQJ VHUYLFLQJ WKH KLVWRULFDO GDWD ZLOO EH ORVW 7KH GDWD VWRU...

Page 41: ...DVW QLQH DXOW DQG OHUW PHVVDJHV ZLWK D WLPH VWDPS 7KH QHZHVW HYHQW ZLOO UHSODFH WKH ROGHVW 3UHVV WKH DXOW WR YLHZ GHWDLOV IRU HDFK DXOW RU OHUW PHVVDJH VWRUHG Fault History HELP BACK 1 Upper Temp Probe Open 47 0 days 2 hrs 37 mins ago 2 Hardware Failure 1A 0 days 2 hrs 37 mins ago 3 Upper Temp Probe Open 47 0 days 2 hrs 40 mins ago FAULT OCCURRENCE DESCRIPTION ACTION DISPLAY 3UHVV DXOW 2FFXUUHQFH ...

Page 42: ...RP 1R WR HV DQG SUHVV 37 WR VDYH WKH QHZ VHWWLQJ NOTE 7KH FFHVV RGH DW WKH ERWWRP RI WKH 6HUYLFH RQWDFW QIRUPDWLRQ VFUHHQ LV IRU PDQXIDFWXULQJ HQJLQHHULQJ SXUSRVHV RQO 7KHUH DUH QR XVHU VHWWLQJV RU LQIRUPDWLRQ DFFHVVHG WKURXJK WKLV menu item Contact Information HELP BACK Show Contact Yes Change Contact Name Change Contact Phone Current Contact Info 000 000 0000 3UHVV WKH KDQJH RQWDFW 1DPH WR HQWHU...

Page 43: ...HTXHQFH RI 2SHUDWLRQ 6HH WKH 6HTXHQFH RI 2SHUDWLRQ ORZ KDUW RQ SDJH QVXUH WKH ZDWHU KHDWHU LV SURSHUO JURXQGHG ODPH VHQVLQJ UHTXLUHV DQ DGHTXDWH HDUWK JURXQG I WKH ZDWHU KHDWHU LV QRW SURSHUO JURXQGHG LW ZLOO FDXVH JQLWLRQ DLOXUH 6HH OHFWULFDO LULQJ RQ SDJH H FHUWDLQ WKDW WKH ZDWHU KHDWHU LV IXOO RI ZDWHU WKDW DLU LV SXUJHG IURP WKH JDV DQG ZDWHU OLQHV DQG WKDW WKHUH DUH QR OHDNV LQ WKH JDV DQG ZD...

Page 44: ...DO WKHUH DUH WHVW SRUWV IRU VXSSO DQG PDQLIROG JDV SUHVVXUH UHDGLQJV RQ WKH JDV FRQWURO YDOYH 8VLQJ D VPDOO ÀDW WLS SRFNHW VFUHZ GULYHU RSHQ WKH QHHGOH YDOYH LQVLGH WKH VXSSO JDV SUHVVXUH WHVW SRUW RQH IXOO WXUQ RQO WXUQ WKH QHHGOH YDOYH VFUHZ FRXQWHU FORFNZLVH WR RSHQ WKH YDOYH 6OLGH WKH PDQRPHWHU VHQVLQJ WXEH RYHU WKH WRS RI WKH WHVW SRUW VHH LJXUH DQG LJXUH 6 Open the Main Gas Shutoff Valve 7 0...

Page 45: ...e h t o t t a t s o m r e h t e h t t e S o t s e t u n i m 5 e v i f t i a W s a g y n a t u o r a e l c s a g l l e m s n e h t u o y f I n i B w o l l o F P O T S u o y f I l e b a l s i h t n o e v o b a n o i t a m r o f n i y t e f a s e h t p e t s t x e n e h t o t o g s a g l l e m s t n o d S E N I L L L A M O R F D E G R U P R I A D N A R E T A W H T I W D E L L I F E B T S U M M E T S ...

Page 46: ...DEOHG 7KH GLVSOD DQG RWKHU HOHFWULFDO FRPSRQHQWV ZLOO VWLOO EH HQHUJL HG DQG WKH GLVSOD ZLOO UHDG DWHU HDWLQJ LVDEOHG 3 Close Main Gas Shutoff Valve see Figure 37 on page 31 GAS INPUT RATE 7KH JDV LQSXW UDWH RI WKLV ZDWHU KHDWHU LV DIIHFWHG E VHYHUDO HQYLURQPHQWDO IDFWRUV VXFK DV The heating value of the gas 7KH DLU DQG JDV GHQVLWLHV ZKLFK YDU ZLGHO GXH WR EDURPHWULF SUHVVXUH DQG WHPSHUDWXUH FKDQJ...

Page 47: ...T 7KH OLVW EHORZ UHSUHVHQWV VRPH RI WKH PRVW FULWLFDO LQVWDOODWLRQ UHTXLUHPHQWV WKDW ZKHQ RYHUORRNHG RIWHQ UHVXOW LQ RSHUDWLRQDO SUREOHPV GRZQ WLPH DQG QHHGOHVV SDUWV UHSODFHPHQW 7KLV LV QRW D FRPSOHWH OLVW HIRUH SHUIRUPLQJ DQ WURXEOHVKRRWLQJ SURFHGXUHV XVH WKH OLVW EHORZ WR FKHFN IRU LQVWDOODWLRQ HUURUV RVWV WR FRUUHFW LQVWDOODWLRQ HUURUV DUH QRW FRYHUHG XQGHU WKH OLPLWHG ZDUUDQW QVXUH DOO LQVWDO...

Page 48: ...l setting a heating cycle is activated Igniter is energized 24 V Gas Control Valve is energized gas flows to Main Burner 24 V Gas Control Valve de energized 24 V Gas Control Valve de energized Is flame sensed at the Main Burner control system monitors the flame sensor Control System Locks Out Displays Fault Msg NO Combustion Blower is energized 30 Second Pre Purge cycle Control System performs dia...

Page 49: ...WKH FRPSOHWH ZDWHU KHDWHU 0RGHO 1XPEHU 6HULDO 1XPEHU DQG 6HULHV 1XPEHU DYDLODEOH 7KLV LQIRUPDWLRQ FDQ EH IRXQG RQ WKH UDWLQJ SODWH DI HG WR WKH ZDWHU KHDWHU RU PRUH LQIRUPDWLRQ RU WHFKQLFDO VXSSRUW FDOO WKH WHFKQLFDO VXSSRUW SKRQH QXPEHU OLVWHG RQ WKH EDFN FRYHU RI WKLV PDQXDO OPERATIONAL PROBLEMS Read and understand this instruction manual and the safety messages herein before installing operatin...

Page 50: ...FRQWLQXH WR ORFN RXW DIAGNOSTIC CHECKS Turn off power to the water heater before performing any service Electrical Shock Hazard Label all wires prior to disconnecting when performing service Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Failure to follow these instructions can result in personal injury or death 7KH IROORZLQJ VHFWLRQ DXOW QG OHUW 0...

Page 51: ...Q QR FRQWLQXLW ZKHQ WKH EORZHU LV RII DQG FORVHG VKRUWHG ZKHQ WKH EORZHU LV RQ 5HSODFH WKH VZLWFK LI QHFHVVDU ADVANCED BACK 0 days 0 hrs 0 mins ago Error Code A7 1201 Blocked Air Intake Restriction in air intake Check intake pipe and termination for blockage Press the Advanced button for QVXUH ZLUH FRQQHFWLRQV WR XSSHU WHPSHUDWXUH SUREH DUH FOHDQ DQG tight 8VLQJ D WKHUPRPHWHU FKHFN WKH ZDWHU WHPSH...

Page 52: ... EH GXH WR WKH YDOYH EHLQJ VOLJKWO RSHQHG 1RW VKRZQ LQ LJXUH 7KH GUDLQ YDOYH PD EH OHDNLQJ DW WKH WDQN WWLQJ 1RW VKRZQ LQ Figure 46 HDNDJH IURP UHFLUFXODWLRQ SOXJ RU SLSH FRQQHFWLRQ 1RW VKRZQ LQ Figure 46 HDNDJH IURP WKH WHPSHUDWXUH SUREH FRQQHFWLRQV RQGHQVDWH IURP WKH H KDXVW FRQQHFWLRQ RQGHQVDWH OHDQ 2XW DS HDNDJH IURP RWKHU ZDWHU KHDWHUV ZDWHU OLQHV RU JURXQG VHHSDJH VKRXOG DOVR EH FKHFNHG 7R F...

Page 53: ...DJH 7R LQVSHFW WKH OWHU ORRVHQ WKH KRVH FODPS DW WKH DGDSWRU UXEEHU ERRW DQG VOLGH WKH SODVWLF SLSH RXW DQG DZD IURP WKH DGDSWRU UXEEHU ERRW 6HH LJXUH LQ QWHJUDWHG LOWHU QVWDOODWLRQ 5HPRYH WKH DGDSWRU UXEEHU ERRW FRQWDLQLQJ WKH RXWHU FODPVKHOO KRXVLQJ E WXUQLQJ FORFNZLVH DSSUR LPDWHO FP DQG SXOOLQJ RII RI WKH LQWHUQDO FODPVKHOO KRXVLQJ 6HH LJXUH LQ QWHJUDWHG LOWHU QVWDOODWLRQ 8VLQJ RXU QJHUV RU D ...

Page 54: ...FW D KRVH WR WKH ZDWHU KHDWHU GUDLQ YDOYH DQG WHUPLQDWH LW WR DQ DGHTXDWH GUDLQ 2SHQ WKH ZDWHU KHDWHU GUDLQ YDOYH DQG DOORZ DOO WKH ZDWHU WR GUDLQ from the storage tank ORVH WKH ZDWHU KHDWHU GUDLQ YDOYH ZKHQ DOO ZDWHU LQ WKH VWRUDJH WDQN KDV GUDLQHG ORVH WKH KRW ZDWHU IDXFHW RSHQHG LQ 6WHS I WKH ZDWHU KHDWHU LV JRLQJ WR EH VKXW GRZQ IRU DQ H WHQGHG SHULRG WKH GUDLQ YDOYH VKRXOG EH OHIW RSHQ TO FLU...

Page 55: ...L CONTROL BOARD LAYOUT 11 12 1 J16 J5 J3 J13 J4 J17 J10 J9 J14 J15 J1 J6 J12 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 7 7 8 8 8 9 9 7 10 8 Figure 48 ...

Page 56: ...Violet CCB J3 5V Data Data D gnd SDA data SCL data Write protect 5V Dgnd CCB J12 2 Red 3 Green 4 White Brown 5 White Blue 6 White Orange Key Gas Valve L1 Neutral Protective Earth MAIN INPUT 3 CIRCUIT BARRIER TERMINAL BLOCK Metal Oxide Varistors White Black Green GROUND SCREW CCB J14 Limit String 1 Blue 2 Green 3 Yellow 4 Black 6 Black 8 Black 9 Red 10 Brown 11 Violet 12 Gray Anode Dgnd Flame Rod C...

Page 57: ...LIED TEMPERATURE CONTROL INSTALLED IN THE STORAGE TANK OR CIRCULATING LOOP RETURN LINE CIRC PUMP MOTOR L1 HOT L2 NEUTRAL 120 VAC POWER NOTE USE SEPARATE 120 VAC POWER SUPPLY FOR PUMP CIRCUIT DO NOT SHARE POWER WITH APPLIANCE AS THIS MAY CAUSE ELECTRICAL LINE NOISE AND LEAD TO ERRATIC CONTROL SYSTEM OPERATION Figure 50 ...

Page 58: ...g Valve manufacturers instructions when installing the mixing valve set to 120 F 48 8 C or lower Mixing Valve NOTE Follow the Mixing Valve manufacturers instructions when installing the mixing valve Figure 51 TYPICAL ONE TEMPERATURE SYSTEM PIPING INSTALLATION All Models Figure 52 SAMPLE MIXING VALVE INSTALLATION All Models ...

Page 59: ...mixing valve Manual Shut Off Valve Typ Mixing Valve 160 F Max NOTE Follow the Mixing Valve manufacturers instructions when installing the mixing valve Figure 53 AIR HANDLER PIPING INSTALLATION All Models Figure 54 POLARIS WITH AUXILLARY STORAGE TANK One or Two Temperature System With or Without Building Recirculation ...

Page 60: ...60 NOTES ...

Page 61: ...61 NOTES ...

Page 62: ...For Tech Support please call PR models 1 888 479 8324 599 Hill Street West Fergus ON Canada N1M2X1 RS ULJKW 2 6PLWK RUSRUDWLRQ OO ULJKWV UHVHUYHG ...

Reviews:

No comments