Polaris 200 series Instruction Manual Download Page 12

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FEATURES AND COMPONENTS (CONT.)

1: Control

Assembly

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5: Burner

Assembly

6: Flame

Sensor

7: Igniter

Assembly

Gas Control Valve Assembly

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14: Hot Water Outlet

15: Gas

Supply

16: Main Manual Gas Shutoff Valve

17: Union

18: Inlet Water Shutoff Valve

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20: T & P Relief Valve

21: Rating

Plate

22: Labels

23: Drain

Valve

24. Upper Temperature Probe (ECO)

25: Exhaust

Vent

Terminal

26: Drain

Pan

27: Insulation

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**34. Intake Vent Terminal

Summary of Contents for 200 series

Page 1: ...wed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone ...

Page 2: ...24 Horizontal Vent Terminal Installation 24 9HUWLFDO 9HQW 7HUPLQDO QVWDOODWLRQ 25 7HUPLQDWLRQ OHDUDQFHV 6LGHZDOO LUHFW 9HQW 26 LUHFW 9HQW QVWDOODWLRQ LDJUDPV 27 RQFHQWULF 9HQW QVWDOODWLRQ 28 Venting Multiple Units 29 WATER HEATER INSTALLATION 30 RQGHQVDWH UDLQ QVWDOODWLRQ 30 Supply Gas Line Installation 30 Gas Line Leak Testing 31 Purging 31 OHFWULFDO LULQJ 32 DWHU LQH RQQHFWLRQV 32 7 3 9DOYH LVFK...

Page 3: ...Z WKH VDIHW PHVVDJH DQG KRZ WR DYRLG WKH ULVN RI LQMXU DANGER WARNING CAUTION CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in injury or death This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING indicates a potentially haz...

Page 4: ...plosion Hazard Overheated water can cause water tank explosion Properly sized Temperature Pressure Relief Valve must be installed in the opening provided Verify the power to the water heater is turned off before performing any service procedures The Enable Disable switch at the base of the water heater disables the 24 volt gas control valve Electrical supply must be turned off at circuit breaker s...

Page 5: ...5 GENERAL SAFETY INFORMATION ...

Page 6: ...d and understand instruction manual Breathing Hazard Carbon Monoxide Gas Property Damage Hazard All water heaters eventually leak Do not install without adequate drainage CAUTION Fire and Explosion Hazard Leak test gas connections before placing the water heater in operation Disconnect gas piping at main gas shutoff valve before leak testing Install sediment trap in accordance with CAN CSA B149 1 ...

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Page 8: ...104 14 16 19 13 97 16 82 34 130 QFKHV 22 41 FP 123 19 55 88 40 102 87 104 14 16 19 13 97 16 82 34 150 QFKHV 22 41 FP 123 19 55 88 40 102 87 104 14 16 19 13 97 16 82 50 130 QFKHV 22 55 FP 165 7 55 88 40 138 43 139 7 16 19 13 97 16 82 50 150 QFKHV 22 FP 161 925 55 88 40 141 605 142 875 16 19 13 97 16 82 50 175 QFKHV 22 FP 161 925 55 88 40 141 605 142 875 16 19 13 97 16 82 50 199 QFKHV 22 FP 161 925 ...

Page 9: ...d static conditions Table 3 RECOVERY CAPACITIES Input 5HFRYHU DSDFLWLHV Rating WX KU Rating kW Temp Rise F 30 40 50 60 70 80 90 100 110 120 130 140 C 17 22 28 33 39 44 50 56 61 67 72 78 100 000 29 3 GPH 381 286 229 190 163 143 127 114 104 95 88 82 LPH 1442 1082 865 721 618 541 481 433 393 361 333 309 130 000 38 1 GPH 495 371 297 248 212 186 165 149 135 124 114 106 LPH 1875 1406 1125 937 803 703 62...

Page 10: ... at the bottom of heater behind the Access Doors 1 30 11 15 2 3 23 34 33 CAUTION HARNESS HAS 120 VAC IN OPERATION See Venting Installation and Condensate Piping for more information Figure 2 34 GALLON UNIT VACUUM RELIEF VALVE INSTALL PER LOCAL CODES 34 GALLON UNIT FEATURES AND COMPONENTS 11 12 8 4 6 7 5 ...

Page 11: ...mation 50 GALLON UNIT FEATURES AND COMPONENTS CONT Figure 3 50 GALLON UNIT This is a view of the area at the bottom of heater behind the Access Doors 1 2 3 15 32 27 33 29 32 24 26 20 19 12 11 25 13 28 9 10 21 22 17 18 16 30 11 15 23 33 34 31 17 14 VACUUM RELIEF VALVE INSTALL PER LOCAL CODES 11 12 8 4 6 7 5 ...

Page 12: ...RQGHQVDWH UDLQ 2XWOHW QDEOH LVDEOH 6ZLWFK 14 Hot Water Outlet 15 Gas Supply 16 Main Manual Gas Shutoff Valve 17 Union 18 Inlet Water Shutoff Valve ROG DWHU QOHW 20 T P Relief Valve 21 Rating Plate 22 Labels 23 Drain Valve 24 Upper Temperature Probe ECO 25 Exhaust Vent Terminal 26 Drain Pan 27 Insulation RZHU 7HPSHUDWXUH 3UREH FFHVV RRU 6SDUN 0RGXOH 31 Air Intake Pipe GGLWLRQDO 6LGH 7DSV QWDNH LU R...

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Page 23: ...TANT R QRW XVH YHQW HOERZV LQ WKLV YHQW SLSH LQVWDOODWLRQ See Figure 12 90 Short Sweep Elbow 90 Long Sweep Elbow 45 Sweep Elbow Correct Fittings Incorrect Fittings 45 Vent Elbow 90 Vent Elbow Figure 12 Correct and Incorrect Pipe Fittings INTEGRATED FILTER INSTALLATION 7KH DLU LQWDNH ILOWHU LQFOXGHG ZLWK WKH XQLW PXVW EH LQVWDOOHG DFFRUGLQJ WR WKH LQVWDOODWLRQ LQVWUXFWLRQV VXSSOLHG ZLWK WKH OWHU QV...

Page 24: ...g your system so that it vents through the URRI SOHDVH UHIHU WR 9HUWLFDO 9HQW 7HUPLQDO QVWDOODWLRQ RQ 3DJH 1 A f t e r t h e p o i n t s o f t e r m i n a t i o n h a v e b e e n GHWHUPLQHG VHH 9HQW 3LSH 7HUPLQDWLRQ RQ SDJH XVH WKH FRYHU SODWHV DV WHPSODWHV WR PDUN WKH KROHV IRU WKH YHQW SLSHV WR EH LQVHUWHG WKURXJK WKH ZDOO 5 2 CONCEALED WIRING AND PIPING INSIDE OF WALL If the YHQW WHUPLQDOV DUH ...

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Page 27: ...tuations See the section on Direct Vent Air Intake Moisture Protection on page 24 Figure 24 SIDEWALL VENT INSTALLATION ALL MODELS See Note 3 See Note 6 See Note 3 Drain Pan Piped To Adequate Drain See Note 1 See Note 1 See Note 1 See Note 5 12 Min 12 Min Above Roof or Anticipated Snow Level See Note 2 Notes 1 Support Horizontal Pipe Every Four Feet Support Vertical Pipe Every Six Feet 2 Increase T...

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Page 29: ...IONAL POLARIS UNITS 175 000 199 000 BTU HR MODELS KHQ XVLQJ WZR ZDWHU KHDWHUV ZLWK LQSXWV RI 7 5 RU DERYH LQVWDOO YHQW WHUPLQDWLRQV XVLQJ HLWKHU 0HWKRG RU 0HWKRG EHORZ Figure 33 KHQ XVLQJ WKUHH RU PRUH ZDWHU KHDWHUV ZLWK LQSXWV RI 7 5 RU DERYH LQVWDOO YHQW WHUPLQDWLRQV SHU 0HWKRG RU 0HWKRG Figure 34 CONCENTRIC VENTING MULTIPLE WATER HEATERS ALL MODELS KHQ FRQFHQWULF YHQWLQJ WZR ZDWHU KHDWHUV LQVWD...

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Page 31: ...Tubing O D Size in Length of Pipe Feet Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases at 11 inches water column pressure Based on a Pressure Drop of 0 5 Inch Water Column Additional tables are available in the current edition of the Natural Gas Propane Installation Code CAN CSA B149 1 Example Input BTU requirement of the water heater 199 000 BTUH Total...

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Page 46: ...DEOHG 7KH GLVSOD DQG RWKHU HOHFWULFDO FRPSRQHQWV ZLOO VWLOO EH HQHUJL HG DQG WKH GLVSOD ZLOO UHDG DWHU HDWLQJ LVDEOHG 3 Close Main Gas Shutoff Valve see Figure 37 on page 31 GAS INPUT RATE 7KH JDV LQSXW UDWH RI WKLV ZDWHU KHDWHU LV DIIHFWHG E VHYHUDO HQYLURQPHQWDO IDFWRUV VXFK DV The heating value of the gas 7KH DLU DQG JDV GHQVLWLHV ZKLFK YDU ZLGHO GXH WR EDURPHWULF SUHVVXUH DQG WHPSHUDWXUH FKDQJ...

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Page 48: ...l setting a heating cycle is activated Igniter is energized 24 V Gas Control Valve is energized gas flows to Main Burner 24 V Gas Control Valve de energized 24 V Gas Control Valve de energized Is flame sensed at the Main Burner control system monitors the flame sensor Control System Locks Out Displays Fault Msg NO Combustion Blower is energized 30 Second Pre Purge cycle Control System performs dia...

Page 49: ...WKH FRPSOHWH ZDWHU KHDWHU 0RGHO 1XPEHU 6HULDO 1XPEHU DQG 6HULHV 1XPEHU DYDLODEOH 7KLV LQIRUPDWLRQ FDQ EH IRXQG RQ WKH UDWLQJ SODWH DI HG WR WKH ZDWHU KHDWHU RU PRUH LQIRUPDWLRQ RU WHFKQLFDO VXSSRUW FDOO WKH WHFKQLFDO VXSSRUW SKRQH QXPEHU OLVWHG RQ WKH EDFN FRYHU RI WKLV PDQXDO OPERATIONAL PROBLEMS Read and understand this instruction manual and the safety messages herein before installing operatin...

Page 50: ...FRQWLQXH WR ORFN RXW DIAGNOSTIC CHECKS Turn off power to the water heater before performing any service Electrical Shock Hazard Label all wires prior to disconnecting when performing service Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Failure to follow these instructions can result in personal injury or death 7KH IROORZLQJ VHFWLRQ DXOW QG OHUW 0...

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Page 55: ...L CONTROL BOARD LAYOUT 11 12 1 J16 J5 J3 J13 J4 J17 J10 J9 J14 J15 J1 J6 J12 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 7 7 8 8 8 9 9 7 10 8 Figure 48 ...

Page 56: ...Violet CCB J3 5V Data Data D gnd SDA data SCL data Write protect 5V Dgnd CCB J12 2 Red 3 Green 4 White Brown 5 White Blue 6 White Orange Key Gas Valve L1 Neutral Protective Earth MAIN INPUT 3 CIRCUIT BARRIER TERMINAL BLOCK Metal Oxide Varistors White Black Green GROUND SCREW CCB J14 Limit String 1 Blue 2 Green 3 Yellow 4 Black 6 Black 8 Black 9 Red 10 Brown 11 Violet 12 Gray Anode Dgnd Flame Rod C...

Page 57: ...LIED TEMPERATURE CONTROL INSTALLED IN THE STORAGE TANK OR CIRCULATING LOOP RETURN LINE CIRC PUMP MOTOR L1 HOT L2 NEUTRAL 120 VAC POWER NOTE USE SEPARATE 120 VAC POWER SUPPLY FOR PUMP CIRCUIT DO NOT SHARE POWER WITH APPLIANCE AS THIS MAY CAUSE ELECTRICAL LINE NOISE AND LEAD TO ERRATIC CONTROL SYSTEM OPERATION Figure 50 ...

Page 58: ...g Valve manufacturers instructions when installing the mixing valve set to 120 F 48 8 C or lower Mixing Valve NOTE Follow the Mixing Valve manufacturers instructions when installing the mixing valve Figure 51 TYPICAL ONE TEMPERATURE SYSTEM PIPING INSTALLATION All Models Figure 52 SAMPLE MIXING VALVE INSTALLATION All Models ...

Page 59: ...mixing valve Manual Shut Off Valve Typ Mixing Valve 160 F Max NOTE Follow the Mixing Valve manufacturers instructions when installing the mixing valve Figure 53 AIR HANDLER PIPING INSTALLATION All Models Figure 54 POLARIS WITH AUXILLARY STORAGE TANK One or Two Temperature System With or Without Building Recirculation ...

Page 60: ...60 NOTES ...

Page 61: ...61 NOTES ...

Page 62: ...For Tech Support please call PR models 1 888 479 8324 599 Hill Street West Fergus ON Canada N1M2X1 RS ULJKW 2 6PLWK RUSRUDWLRQ OO ULJKWV UHVHUYHG ...

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Summary of Contents for 200 series

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Polaris 200 series, Instruction Manual, Page: 12 / 62

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Summary of Contents for 200 series

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