Polar Electro 520 CTH DB 2020 Instruction Book Download Page 43

LPG system

Gas outlet in LPG box / External 

gas outlet

Some caravans are equipped with a gas outlet in the LPG 

box or an external gas outlet on the right side of the front. 

These gas outlets are designed for connecting an external 

gas equipment, such as a gas grill. 

The gas pressure in these gas outlets are regulated by the 

caravans reducing valve.
The external gas equipment connected with a nipple 

attached to the approved hose for LPG. The gas outlet 

shut-off valve can be opened only when the nipple is 

connected in the connection. To disconnect the nipple, 

the valve must be closed.

Automatic LPG switch

Some caravans are equipped with an automatic LPG switch 

in the LPG box. The LPG switch is a combined bottle 

switch and reducing valve that automatically switches over 

to the reserve LPG bottle when the regular bottle is empty. 

It also shows the bottle in operation at the moment. The 

switch also allows changing the bottle without downtime 

and can also be used with only one bottle conncted.
Information for the status of the bottle and defrost function 

can be seen on the Alde panel (see Aldes manual for the 

control panel).

New/newly filled LPG bottles

Condensation and unusable LPG can be found at the top 

of a new or newly filled LPG bottle. The bottle should 

be blown clean before being connected in the system. 

Proceed as follows:
1.  Unscrew the protective cap over the main valve, then 

unscrew the threaded protective screw cap (red plastic) 

located where the wing coupling is to be connected.

2.  Open  the  main  valve  on  the  LPG  bottle  briefly 

(approximately 2 seconds). Do this in an open space 

outdoors, i.e. not close to the caravan or the car.

The bottle is now ready to be connected.

Replacing LPG bottle

1.  Ensure  that  all  LPG  apparatus  in  the  caravan  is 

switched off.

2.  Close the main valve on the LPG bottle and undo the 

straps.

3.  Unscrew the reducing valve from the bottle by turning 

the wing coupling clockwise (left-hand thread).

Checking LPG system

•  An authorised workshop should carry out an ”LPG test” 

at least once a year. This test includes pressure testing.

•  All LPG hoses must also be checked in conjunction 

with the annual ”LPG test”. Replace worn and split 

hoses. LPG hoses are located in the LPG box and 

by the LPG oven, if one is installed in the caravan.

•  Perform routine airtightness tests on the LPG system 

yourself with the leak indicator, see page 42.

 

Check the airtightness between the wing coupling on 

the reducing valve and the main valve on the LPG 

bottle every time you change the bottle. Use leak 

spray, our part no. 500423. If bubbles appear, there 

is a leak. Tighten the wing coupling further. If there 

are still bubbles, the reducing valve must be replaced.

Remedial measures on the LPG system must 

be performed by an expert.

Blow clean the LPG bottle with great care, 

and never in the vicinity of the caravan, naked 

flames, cigarettes, etc.

4.  Prepare  the  new  bottle  in  accordance  with  the 

instruction 

New/newly filled LPG bottles

”.

5.  Replace the LPG bottle and screw on the reducing 

valve again.

6.  Secure the bottle once more with the straps.
7.  Open the main valve.
8.  Check that the connection and the bottle’s main valve 

are sealed with the aid of leak spray or soapy water.

9.  If any of the LPG apparatus was switched on while 

the bottle was being replaced, it must be restarted.

Reducing valve

Wing coupling

Main valve

Shut-off valve

Shut-off valve

Gas outlet in the LPG box

External gas outlet

43

Summary of Contents for 520 CTH DB 2020

Page 1: ...Instruction book 2020...

Page 2: ...kshop approved by SoliferPolar AB to carry out the annual basic and maintenance services We hope that you will get a great deal of pleasure and use from your Polar for many years Good luck SoliferPola...

Page 3: ...ampor 38 Connecting the cable TV 40 LPG system 41 What is LPG 41 LPG box 41 Suspected LPG leak 41 Actions in the event of fire 41 LPG bottles 41 Leak indicator 42 Shut off valve 42 LPG leak test 42 Ch...

Page 4: ...it is important for the vents and roof hatches to be free of snow and ice It is important for the roof to be regularly cleared of snow to ensure that the weight on the roof is not excessive causing t...

Page 5: ...ken into consideration when using the caravan The yellow warning labels outside and inside the caravan also have to be taken into consideration when using the caravan Caravan information Remember that...

Page 6: ...incl gas box and light holder 568 cm Internal length 507 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Living space 12 05 m2 A dimension tent 960 cm Panels underfloor hea...

Page 7: ...iving space 14 05 m2 A dimension tent 1045 cm Polar 590 LB Length with drawbar 795 cm Length incl gas box and light holder 652 cm Internal length 591 cm Width 254 cm Internal width 236 cm Height 265 c...

Page 8: ...m Living space 14 72 m2 A dimension tent 1075 cm Length with drawbar 824 cm Length incl gas box and light holder 680 cm Internal length 619 cm Width 254 cm Internal width 236 cm Height 265 cm Internal...

Page 9: ...ving space 14 72 m2 A dimension tent 1075 cm Polar 620 TR LB Polar 620 TR DB Polar 620 TR TDS Panels underfloor heating Hose underfloor heating Panels underfloor heating Hose underfloor heating Panels...

Page 10: ...ng Hose underfloor heating Length with drawbar 851 cm Length incl gas box and light holder 708 cm Internal length 647 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Living...

Page 11: ...gas box and light holder 736 cm Internal length 675 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Living space 16 05 m2 A dimension tent 1130 cm Polar 680 TR TDS Panels un...

Page 12: ...cm Length incl gasboxandlightholder 792 cm Internal length 731 cm Width 254 cm Internal width 236 cm Height 265 cm Internal height 195 cm Living space 17 37 m2 A dimension tent 1185 cm Panels underfl...

Page 13: ...ight 195 cm Living space 17 37 m2 A dimension tent 1185 cm Panels underfloor heating Hose underfloor heating Polar 730 TR TDS Panels underfloor heating Hose underfloor heating Panels underfloor heatin...

Page 14: ...tch pressure is too high the steering of the car can become uncertain Thetowhitchpressuredecreasesathigherspeeds The recommended tow hitch pressure is 75 95 kg unless otherwise indicated in the car s...

Page 15: ...s Switch off the LPG bottle You are not allowed to drive with the LPG apparatus lit If you are going to drive in the winter and your car has studded tyres your caravan must also be fitted with studded...

Page 16: ...worn Replace friction linings Arrow on the Soft Dock mark 2 AKS is closed The coupling handle on the safety coupling must not be used for lifting etc This can cause damage to internal parts 9 Make su...

Page 17: ...on the caravan When driving Consider the following when driving Max speed 80 km h It is prohibited to remain in the caravan when driving Start drive and brake smoothly avoiding jerky movements This sa...

Page 18: ...from the LPG bottle Place the LPG bottles in a protected fire proof loca tion Remember that only two LPG bottles may be stored indoors in the same location This means e g that when two caravans are s...

Page 19: ...ply the parking brake 2 Undo the wheel nuts a little but do not remove them Check the air pressure in the tyres regularly in order to avoid unnecessary tyre wear and impaired driving characteristics S...

Page 20: ...le especially after maintenance on the braking system Theparkingbrakeisusedwhenparkingandpitchingthecaravan The safety brake is deployed by the cable that is secured to the car s tow hitch In the even...

Page 21: ...otors For operation refer to the supplier s manual The manual supplied the caravan Some caravans are provided with so calledATC AL KO Trailer Control ATC is an additional braking system that registers...

Page 22: ...t is also supplied with mouldings for a tent and caravan hoods The left side of the caravan also has a tent moulding that can be used e g for your winter tent in the summer At the front of the body th...

Page 23: ...year in order for the ventila tion to function properly Do not perform any modifications or actions in the ventilation system Fresh air intakes and vents may not be blocked under any circumstances Was...

Page 24: ...ed with mosquito nets The roof hatch in the middle of the caravan is also fitted with a blackout curtain Ventilators Roof hatches and skylights Clean dirt and dust from the air inlets under the floor...

Page 25: ...hting The lighting is controlled with the 12 V control panel See reference for Control panel 12 V on page 32 To keep the lid in the open position a holder with two gas springs is installed in the box...

Page 26: ...ravans with long bed or double bed versions have fixed beds with slatted bases In caravans with a kids room there is also a fixed bed with a slatted base Some caravans have air gaps covered with fabri...

Page 27: ...cushionsover Ifthereisa needtofilltheentirewidth thereisanextrabedcushion to be purchased as an accessory see picture below 3 Turn the backrest cushions over and place them bet ween the seat cushions...

Page 28: ...odels transit safety catch and fold out the bearing rail so that it rests on the blocks installed on the interior wall The upper bed and upper bed cupboard can take a maximum weight of 60 kg 5 Lay the...

Page 29: ...of the skylight The catch then locks the roller blind and the mosquito net together The roller blind can now be adjusted to any position by pulling the handle backwards and forwards 3 To open the rol...

Page 30: ...itch for the 230 V installation The earth leakage circuit breaker also has a button for testing the circuit breaker s function There are also two 16 A and two 10 A miniature circuit breakers that are...

Page 31: ...upply Fuse 20A 12 V Supply charging from car Fuse 10A 12 V Supply lighting sockets etc Fuse 10A 12 V Supply lighting sockets etc Fuse holder main fuses The battery is charged with a 17Abattery charger...

Page 32: ...olarvagnen se om polar teknik If your caravan has the optional remote control you can use the Polar Connect app to control e g the heat the refrigerator and the lighting in the wagon remotely To get s...

Page 33: ...K 2000 for led lights in the back light holder 62 Circulation pump underfloor heating 63 Switch loading hatch front Out puts on the nodes can be directed to differant devices depending on the caravan...

Page 34: ...7 15 8 6 7 23 23 Grey d Grey d White 42 41 43 37 1 2 10A 10A 20A 20A 20A Panel 33 Brown Black 14 47 16 Toilet light 44 46 Spotlights 38 60 K k 36 24 R wall 29 28 32 48 49 51 52 RCA cables 5A 25 19 19...

Page 35: ...lower than 12 4 V the battery must be charged The battery can be charged quickly or slowly The latter method should be used if the battery is in poor condition or if it has not been used for a long t...

Page 36: ...Selectthebatterytype Standard 1 or Powersupply 3 with the Mode button 2 Power supply mode has an output voltage of 13 7 V Thechargingbeginsafterafewsecondsandtheindication yellow LED is lit up The cha...

Page 37: ...versing lights Registration plate light Position lights front Four side marking lights on each side High brake light Width marking lights on each side Two width marking lights rear gable It is also po...

Page 38: ...s cargo space The lighting in cargo space front is controlled with a switch in the cargo space The lighting in cargo space rear is controlled with a switch on the LED list in the cargo space Byte av l...

Page 39: ...entire lighting must be replaced Direction Replacement of rear lights blinkers brakes light backing lights and fog lights End pieces 1 Put a flat screwdriver in the showed direction and turn carefully...

Page 40: ...t service see page 37 Tent service output Choose one of the options A cable TV or B caravan s TV antenna by shifting the switch on the antenna switch box who is located in one of the cupboards see the...

Page 41: ...can also escape in the LPG line and up to the burners where it can produce flames that flare up in spurts An LPG bottle must not be exposed to abnormal heating However it may be stored e g in sunlight...

Page 42: ...ttle must not be empty 3 Turn the knobs for all users to the open position which will allow the airtightness of the safety devi ces to be tested as well 4 If an LPG oven is installed in the caravan it...

Page 43: ...rs i e not close to the caravan or the car The bottle is now ready to be connected Replacing LPG bottle 1 Ensure that all LPG apparatus in the caravan is switched off 2 Close the main valve on the LPG...

Page 44: ...before lighting the cooker In some caravans there is also a flame guard on the wall by the cooker The shut off valve for the LPG to the cooker is located in accordance with the description in the sec...

Page 45: ...en or grill Concerning use and care of the gas oven if oven is mounted in the caravan refer to the deliver s manuals supplied with the caravan Facts and figures Cooker type SMEV CU414 Fuel LPG LPG con...

Page 46: ...eating system Facts and figures Alde Compact 3020 Fuel LPG propane Output stage 1 3 3 kW Output stage 2 5 5 kW Gas consumption stage 1 245 g hour Gas consumption stage 2 405 g hour Gas pressure 28 30...

Page 47: ...ons in the vici nity of the hoses for the underfloor heating or the electric underfloor heating See section Dimensions on pages 6 14 Underfloor heating adjustment The floor heating in the caravan can...

Page 48: ...ure circuit breaker Miniature circuit breaker Voltage selector Neverallowtheheatingsystemtobeemptyoffluid Drainage plug by outer door under boiler Check the fluid level in the system regularly Replaci...

Page 49: ...ox 13 4 litres 840 approx 14 1 litres Location of the air nipples Caravan Placing 520 560 CTH 560 CTH VK L R front L R front 520 590 CTV L R front Wardrobe left side 590 CTH CTH VK L R front 560 LB 56...

Page 50: ...not blocked by snow leaves etc The external ventilation grille and vents for the refrigerator may not be blocked or cove red under any circumstances except for with the cover supplied The LPG bottle m...

Page 51: ...isopenwhen thehandleisparallelwiththecaravanlengthways andclosed when the handle is at right angles to the caravan At temperatures below 30 C there is a risk of the drainage valve under the floor free...

Page 52: ...ty the drainage system as well before pitching See Emptying the drainage system on page 55 Emptying the fresh water If the caravan is to be left standing for an extended period or if the temperature w...

Page 53: ...the water system carefully with fresh water after cleaning before filling with water The taps in the washroom and at the sink should be left open The drainage valve for the water heater and the air sc...

Page 54: ...damaged a bad smell in the system can arise The drainage system is equipped with an external drai nage valve The valve is located under the floor on the left side of the caravan at the rear or on the...

Page 55: ...After the drainage system has been used for a period there may be coatings of e g food grease and soap in hoses and in the tank You should therefore clean the system at regular intervals It is best to...

Page 56: ...nd has a shiny surface which makes it easy to clean and maintain The water for flushing the toilet comes via the fresh water system For this reason make sure that there is water in the fresh water tan...

Page 57: ...Notes Notes 57...

Page 58: ...Notes Notes 58...

Page 59: ...Notes...

Page 60: ...Instruction book SoliferPolar AB SE 917 82 Dorotea Sweden Tel 46 0 942 520 00 Part number 802074...

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