PLAYSTAR LEGACY PS 73161 Safety Manual & Building Instructions Download Page 1

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Safety Guide & Building Instructions

PS 73161

PS 73162

PS 73163

PS 73164

Summary of Contents for LEGACY PS 73161

Page 1: ...Call Toll Free 1 888 752 9782 Customer Service Monday Friday 8 00 A M to 5 00 P M C S T We re Here To Help Safety Guide Building Instructions TM PS 73161 PS 73162 PS 73163 PS 73164 ...

Page 2: ...a 9 inch depth of surfacing over time The surfacing will also compact displace and settle and should be periodically refilled to maintain at least a 9 inch depth Use containment such as digging out around the perimeter and or lining the perimeter with landscape edging Don t forget to account for water drainage Check and maintain the depth of the loose fill surfacing material To maintain the right ...

Page 3: ... least 8 clear ance between the lowest point of component and top of shock absorbing surfacing material WARnInG Lawn swings are designed for use by children two years of age and older Use by children under the age of two can result in entrapment between the seat and backrest neVeR place children in a rear ward facing position or with legs between the seat and backrest because the child s body may ...

Page 4: ...iple boxes Socket Wrench Socket Wrench orAdjust Wrench Ladder Tape Measure Safety Glasses Drill Saw Horses Optional Square Phillips Screwdriver Hammer Drill Bit Hack Saw Metal File Pencil Tape TOOLS REQUIRED Exterior Paint Exterior Stain Permanent Fabric Markers Chalk Floral Arrangements Magnets PURCHASE SEPARATELY ...

Page 5: ...be Slide w Pre assembled base 1 Climbing Steps Assembly 1 Air Rider 1 Decorative kit Box Includes 1 Dormer 1 Cupola 1 Flag 1 Flag Pole 1 Sunlight Window 1 Stencil Kit 1 Flower Box 1 Design A Plaque 1 Magnetic Chalkboard 1 Decorative Hardware Bag 1 Component Box Includes 1 Swing Assembly Yellow 2 Gym Ring Assemblies Yellow 1 Telescope Assembly 2 Roof Caps 1 Twisted Rope 6 Anchor Augers 1 Sturdy Fra...

Page 6: ...1 pan head screws Turn roof over Repeat for second Roof Cap Position roof assembly so both sides of roof overhang 2 x 4 boards equally Secure top corners with two 8 x 2 deck screws x 5 hex bolt washers and lock nuts Predrill 1 8 Dia for 8 x 21 2 deck screws 3 8 Dia for 3 8 x 5 hex bolts Items for STeP 2 1 Roof Assembly 2 x 5 hex bolts 4 washers 2 lock nuts 4 8 x 2 deck screws Secure these corners ...

Page 7: ...o corners with 8 x 2 deck screws x 5 hex bolt washers and lock nuts lift tower assembly upright and position in desired location Items for STeP 3 2 x 5 hex bolts 4 washers 2 lock nuts 4 8 x 2 deck screws Predrill 1 8 Dia for 8 x 21 2 deck screws 3 8 Dia for 3 8 x 5 hex bolts Bolt Screw Placement Detail Secure these corners ...

Page 8: ...8 Climbing Rope Holes Items for STeP 4 1 Panel Assembly 8 8 x 2 deck screws Position panel assembly as shown Secure with 8 x 2 deck screws 29 ...

Page 9: ... board 1 Giant Scoop Wave Slide 1 Climbing Wall 1 Air Rider 1 Decorative Box includes 1 Dormer 1 Cupola 1 Flag 1 Flag Pole 1 Sunlight Window 1 Stencil Kit 1 Flower Box 1 Design a Plaque 1 Magnetic Chalkboard 1 Decorative Hardware Bag 1 Component Box Includes 1 Swing Assembly Yellow 2 Gym Ring Assemblies Yellow 1 Telescope Assembly 2 Roof Caps 1 Twisted Rope 8 Anchor Augers 1 Sturdy Frame Brace 6 C...

Page 10: ...Y SILVER Items for STeP 1 2 Roof Sides 2 Roof Caps 12 14 x 1 pan head screws 3 8 x 2 deck screws Turn roof over Repeat for second Roof Cap Secure these corners first Secure with 8 x 2 deck screws On a flat surface position roof sides together as shown Secure with 8 x 2 deck screws Position roof cap tight against boards as shown Use roof cap as a drill guide and drill holes 1 deep Keep boards squar...

Page 11: ... lift tower assembly upright and position in desired location Items for STeP 3 2 x 5 hex bolts 4 washers 2 lock nuts 4 8 x 2 deck screws Predrill 1 8 Dia for 8 x 21 2 deck screws 3 8 Dia for 3 8 x 5 hex bolts Bolt Screw Placement Detail Secure these corners Items for STeP 4 1 2 x 4 x 81 board 4 8 x 2 deck screws Position board at dimension shown Secure with 8 x 2 deck screws 29 2 x 4 x 81 ...

Page 12: ...s completely through the boards Secure with x 2 hex bolts washers and lock nuts Attach rock wall to corner brackets as shown Bottom corner of 2 x 4 x 62 board must rest on the ground and back edge of x 6 x 21 must be flush with the front of the 2 x 4 x 68 board Use brackets as a drill guide and drill holes 1 deep into the boards Attach with 8 x 1 deck screws Again use brackets as a drill guide and...

Page 13: ... Wave Slide 1 Climbing Steps 1 Decorative kit Box Includes 1 Dormer 1 Cupola 1 Flag 1 Flag Pole 1 Sunlight Window 1 Stencil Kit 1 Flower Box 1 Design a Plaque 1 Magnetic Chalkboard 1 Decorative Hardware Bag 1 Component Box Includes 1 Swing Assembly Yellow 1 Swing Assembly Rigid 2 Gym Ring Assemblies Yellow 1 Telescope Assembly 2 Roof Caps 1 Twisted Rope 6 Anchor Augers 1 Sturdy Frame Brace 6 Corne...

Page 14: ...8 x 2 deck screws x 5 hex bolt washers and lock nuts Items for STeP 2 1 Roof Assembly 2 x 5 hex bolts 4 washers 2 lock nuts 4 8 x 2 deck screws Bolt Screw Placement Detail Secure these corners On a flat surface position roof sides together as shown Secure with 8 x 2 deck screws Position roof cap tight against boards as shown Use roof cap as a drill guide and drill holes 1 deep Keep boards square w...

Page 15: ...ashers and lock nuts Items for STeP 3 2 x 5 hex bolts 4 washers 2 lock nuts 4 8 x 2 deck screws Predrill 1 8 Dia for 8 x 21 2 deck screws 3 8 Dia for 3 8 x 5 hex bolts Bolt Screw Placement Detail Items for STeP 4 2 2 x 4 x 81 boards 4 8 x 2 deck screws Position boards at dimensions shown Secure with 8 x 2 deck screws 29 lift tower assembly upright and position in desired location 2 x 4 x 81 ...

Page 16: ...s completely through the boards Secure with x 2 hex bolts washers and lock nuts Attach rock wall to corner brackets as shown Bottom corner of 2 x 4 x 62 board must rest on the ground and back edge of x 6 x 21 must be flush with the front of the 2 x 4 x 56 board Use brackets as a drill guide and drill holes 1 deep into the boards Attach with 8 x 1 deck screws Again use brackets as a drill guide and...

Page 17: ...legs 1 Swing Beam 10 Left 1 Rock Wall 5ft 8 Rocks 1 2 X 4 X 81 Board 1 2 X 4 X 60 board 1 Giant Scoop Wave Slide 1 Components Box Includes 1 Swing Assembly Yellow 1 Swing Assembly Rigid 2 Gym Rings Assemblies Yellow 1 Telescope Assembly 2 Roof Caps 1 Twisted Rope 6 Anchor Augers 1 Sturdy Frame Brace 6 Corner Brackets 1 Legacy Hardware Bag 1 Legacy F B Instructions ...

Page 18: ...ck screws Bolt Screw Placement Detail 18 ROOF ASSEMBLY STARTER Items for STeP 1 2 Roof Sides 2 Roof Caps 12 14 x 1 pan head screws 3 8 x 2 deck screws Turn roof over Repeat for second Roof Cap Secure with 8 x 2 deck screw Secure these corners On a flat surface position roof sides together as shown Secure with 8 x 2 deck screws Position roof cap tight against boards as shown Use roof cap as a drill...

Page 19: ...overhangs the 2 x 4 boards equally Secure the other two corners with 8 x 2 deck screws x 5 hex bolt washers and lock nuts Items for STeP 3 2 x 5 hex bolts 4 washers 2 lock nuts 4 8 x 2 deck screws Predrill 1 8 Dia for 8 x 21 2 deck screws 3 8 Dia for 3 8 x 5 hex bolts Bolt Screw Placement Detail Secure these corners lift tower assembly upright and position in desired location 29 2 x 4 x 81 ...

Page 20: ...tely through the boards Secure with x 2 hex bolts washers and lock nuts Attach rock wall to corner brackets as shown Bottom corner of 2 x 4 x 62 board must rest on the ground and back edge of 5 4 x 6 x 21 must be flush with the front of the 2 x 4 x 56 board Use brackets as a drill guide and drill holes 1 deep into the boards Attach with 8 x 1 deck screws Again use brackets as a drill guide and dri...

Page 21: ...21 This page Left Intentioanally Blank ...

Page 22: ...22 Drill hole TAPE HERE TO ROOF ...

Page 23: ...Accent Dormer Template cut out used in Step 1 on Page 33 TAPE HERE TO ROOF 23 Drill hole ...

Page 24: ...24 This page Left Intentioanally Blank ...

Page 25: ...rd 4 8 x 2 deck screws Position assembly as shown Align the posts so that the outermost points measure 92 as shown Attach 2 x 4 x 60 board at dimension shown Secure with 8 x 2 deck screws Edges Touching SWING BEAM ASSEMBLY Drilled Ends 36 36 92 2 x 4 x 60 ...

Page 26: ...s so that the short side is against the 2 x 4 x 60 board Use the bracket as a drill guide and drill holes 1 deep into the board Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill holes completely through the boards Secure with hex bolts washers and lock nuts NOTE If you are bolting through one board use a x 2 hex bolt If you are bolting through two boards use a x 3 hex ...

Page 27: ... 1 Position the A frame assembly so that the top post is above the top bracket and the bottom post is below the bot tom bracket Line up the holes in the brackets with the holes in the posts and secure with x 3 hex bolts washers and lock nuts Fig 2 Install the Sturdy Frame Brace as shown and secure with x 3 hex bolt washer and lock nut Fig 2 Fig 1 Fig 2 ...

Page 28: ... Frame Brace to the beam with a x 3 hex bolt washer and lock nut Locate the hole on the 2 x 4 board of tower assembly where the Swing Station Assembly will be attached Position Swing Station Assembly against tower and secure with one x 5 hex bolt washers and lock nut as shown Items for STeP 4 1 x 5 hex bolt 2 washers 1 lock nut Fig 3 Drill ...

Page 29: ...n the single bracket so that the holes of the bracket line up with the holes in the single post as shown Secure with x 3 hex bolts washers and lock nuts as shown Items for STeP 5 1 Laminated leg 2 x 3 hex bolts 4 washers 2 lock nuts ...

Page 30: ...kets so that the short sides are against the 2 x 4 x 81 board Use the bracket as a drill guide and drill holes 1 deep into the board Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill holes completely through the boards Secure with hex bolts 2 through one board and 3 through two boards washers and lock nuts Shown from underneath the deck 2 x 4 x 81 x 4 x 81 4 4 x 4 2 2 ...

Page 31: ...sandy soil conditions cementing is required If your ground is too hard to screw in the anchors or you are having trouble lining up anchor with existing hole in tower you can remove the earth with a shovel Install the anchors and compact the earth as you replace it Anchors must be placed below the level of the shock absorbing surfacing material to prevent tripping or injury resulting from a fall Re...

Page 32: ...32 1 2 3 4 5 1 2 3 4 5 Silver Option 6 Anchors 6 x 1 Lag Screw 6 Washers Bronze Starter Option 5 Anchors 5 x 1 Lag Screw 5 Washers 6 Bronze Option Shown ...

Page 33: ... dormer Cut out dormer template Pg 22 23 Tape template on the roof lining up the pencil edges Locate and mark the two hole locations as shown Drill holes through the roof Fig 2 Flip template over and repeat Fig 3 Align the dormer with the pencil marks Using the previously drilled holes as a guide predrill holes into the dormer from the inside of the roof Secure from inside the roof with 8 deck scr...

Page 34: ...e on the roof lining up the pencil edges Locate and mark the four hole locations as shown Drill holes through the roof Fig 2 Mark Edges Fig 1 Fig 2 Mark Edges Items for STeP 2 4 8 x 2 deck screws Align the cupola with the pencil mark Using the previously drilled holes as a guide predrill holes into the bottom of the cupola from the inside of the roof Secure from inside the roof with 8 x 2 deck scr...

Page 35: ...35 Cupola Template cut out used in Step 1 on Page 34 ...

Page 36: ...36 This page Left Intentioanally Blank ...

Page 37: ... the roof cap Secure with U Strap as shown Using the U Strap as a pattern drill holes 1 deep into the board Secure with 14 x 1 pan head screws Items for STeP 2 1 Flag Assembly 1 U Strap 2 14 x 1 pan head screws At the location shown drill a hole at the top of the roof tangent to the roof frame as shown Fig 1 Your Design ou Y Yo esign our D Drill Helpful Hint Decorate or customize your flag with fa...

Page 38: ...me or message on a piece of paper Draw a bottom guideline on the paper Stencil one letter at a time starting with the first letter of the word Space each of the following letters by placing the left edge of the stencil so it touches or slightly overlaps the previous letter 4 Use your stencil test sheet to aid in aligning your name or message on the supplied activites in your playset 5 When you ste...

Page 39: ...P 1 Remove the 1 x 6 x 21 board from the front of Flower Box as shown Save the 8 x 1 deck screws Note You will want to locate Flower Box where there are thicker boards and the 2 deck screw does not protrude through the backside Remove board FLOWER BOX Items for STeP 3 Reattach the front board Helpful Hint Stencil or customize the face of your Flower Box before reattaching ...

Page 40: ...own on Wall Caution To eliminate finger or head entrapments all gaps around chalkboard or to the nearest object must meet the following guidelines smaller than between and 3 or greater than 9 DESIGN A PLAQUE Items for STeP 1 1 Design a Plaque 4 8 x 1 truss head screws Plaque can be installed horizontal or diagonal Position plaque at desired location Secure with 8 x 1 truss head screws Helpful Hint...

Page 41: ...chor will be flat against the back surface of Slide when the Slide is in the final position 5 Reinstall Slide permanently attaching it to play deck using 14 x 1 pan head screws provided 6 Use the Playset Anchor as a drill guide and drill a hole completely through the slide Attach Slide to anchor with one x 1 hex bolt two washers and one lock nut provided in the anchor kit 7 Fill in around bottom o...

Page 42: ...ely 3 off ground when wall is in the final position 5 Reinstall Climbing Wall permanently attaching it to play deck using 14 x 1 pan head screws provided 6 Use the anchor as a drill guide and drill a hole completely through the Climbing Wall Attach Climbing Wall to anchor with one x 1 hex bolt two washers and one lock nut provided in the anchor kit Fig 2 Warning Failure to anchor the Climbing Wall...

Page 43: ...l other rides or stationary objects Gym Ring Chain Spacing 11 minimum spacing is required from the closest point of all other rides or stationary objects AIR RIDeR PS 7958 DISCOVeRY TeleSCOPe 1 Determine desired location for pivot 2 Drill a diameter hole 1 deep 3 Fasten pivot with 8 x 2 deck screw provided 4 Snap Discovery Telescope onto pivot ClImBInG ROPe 1 Tie five knots equally spaced for clim...

Page 44: ...WI 53547 Protected by one or more of the following United States or Foreign Patents US D418 189 US D409 708 US D424 154 US D428 637 US 6 402 663 US D422 332 US D410 059 US 6 068 557 US 6 302 801 US 6 482 095 US 6 039 654 US D410 060 US D424 649 US 6 361 445 CA 2 304 345 US 6 540 645 US 6 709 365 US 6 942 600 US D513 779 US 6 991 550 CA D109 228 CA D109 224 CA D109 225 CA 2 304 113 US 6 629 907 US ...

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