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Check the operation of the safety switches

Delivery arm

Check the friction of the delivery arm joints

Adjust, if needed.

Check the balance of the delivery arm

Adjust, if needed.

Check the instrument hoses and quick connectors

Check the function of the control panel

Check the operation of the syringe

Adjust air/water flow from the syringe multiplexer block, if needed.

Check the operation of the turbine

Pressure: __________bar.

Check the operation of the micromotor

Check the operation of the polymerisation light

Check the operation of the ultrasonic scaler

If with LED, check that service mode 39 is set to maximum.

Patient chair

Visually check the condition of the chair and upholsteries

Check the calibration of motors in service modes 79 & 80

Recalibrate, if necessary.

Check the programming function and general operation

Check the operation of the emergency switches

Backrest, seat and lifting arm.

Check the operation of the headrest locking mechanism

Solanna operating light

Check the mechanical installation

22 Post-installation checklist

98 Planmeca Compact i3

Installation manual

Summary of Contents for Compact i3

Page 1: ...PlanmecaCompact i3 installation manual EN 30020733 30020733...

Page 2: ...o the appropriate requirements such as IEC 60364 equipment is used according to the operating instructions Planmeca pursues a policy of continual product development Although every effort is made to p...

Page 3: ...6 Grounding 7 2 4 7 Power supply cable 7 2 4 8 Power consumption 7 2 4 9 Cabling for options 7 2 4 10 Network connection 8 2 5 Network architecture requirements 8 2 6 Patient area 10 2 7 Fire stoppin...

Page 4: ...6 Installing instruments 81 16 1 Attaching balanced instrument arms 81 16 2 Attaching hanging tube instrument holders 82 16 3 Attaching instrument hoses 83 16 4 Installing apex locator assembly 84 16...

Page 5: ...ting adapter and Planmeca Compact i dental unit documentation 1 2 Associated documentation This Planmeca dental unit is delivered with the following manuals and diagrams User s manual For dental care...

Page 6: ...a FIT user s manual For dental care professionals who take digital impressions for dental restorations Planmeca FIT installation manual For service personnel Describes how to install the intraoral sca...

Page 7: ...nit is responsible for using the appropriate attachment hardware and ensuring the sufficient pullout strength of the floor Consult a local structural engineer if necessary and always follow local cons...

Page 8: ...Water pressure 300 900 kPa 3 9 bar 44 130 psi Note the differing water pressure requirements for Planmeca WEK and Planmeca ActiveAqua below Water flow At least 4 l min pH value 6 5 8 5 Hardness 8 dH I...

Page 9: ...int for available suction systems Avoid using sharp bends or joints in the suction line Seal all joints to avoid air leakage Care should be taken to avoid condensation particularly when the pipe is ex...

Page 10: ...ACTING HIGH BR CAP 220V 240V F1 F2 Bussmann S501 6 3 R 6 3A 250V FAST ACTING HIGH BR CAP 220V 240V In the case that the neutral fuse is bypassed with the voltage jumper the neutral fuse can be left op...

Page 11: ...ower consumption is 1450VA and occurs when the chair backrest and lifting mechanisms are moving simultaneously 2 4 9 Cabling for options Some optional features monitor Planmeca ProX etc require cables...

Page 12: ...organisation must take care of protecting the network by using an up to date virus and malware protection software and a firewall The network must be private and access to the network must be strictly...

Page 13: ...ital network firewall must be configured to allow connection between the dental unit and Planmeca Romexis Technical specifications of network connection Fast Ethernet IEEE 802 310 100BASE T Minimum re...

Page 14: ...iguration Connection of additional items Disconnection of items Update of equipment Upgrade of equipment 2 6 Patient area The patient area is 1 5 m 59 1 in each direction from the dental unit CAUTION...

Page 15: ...site NOTE The pipe and cable penetrations must be sealed with fire stopping materials The products given in this section are only examples The fire stopping must be performed in accordance with the n...

Page 16: ...799 GPG Fire Stop sealing compound Add waterproof material e g Loctite 5366 above the compound and into the cable pipe The figure below is an example installation to a ready made concrete floor 2 Pre...

Page 17: ...holder 6 Control panel 10 Instrument console with hanging tube instruments 3 Monitor 7 Clean water bottle 11 Foot control 4 Operating light 8 Instrument console with balanced instrument arms 12 Foot s...

Page 18: ...fastening screw holes on the chair base You can also use the chair base as a template and mark the positions of the fastening screw holes to the floor 3 If the floor is made of concrete use the M10x30...

Page 19: ...chair to the floor with four attachment screws The junction box is attached to the floor later 6 Attach the protective strips to the chair base 4 Attaching chair to floor Installation manual Planmeca...

Page 20: ...ift the front part of the junction box cover 2 1 c Push the cover towards the seat lift column 3 1 d Lift off the cover 4 2 Unscrew two nuts and detach the clamp from the junction box Attach the clamp...

Page 21: ...tion and attach it to the clamp with two nuts 4 Loosen two magnetic valve pressure regulator assembly attachment screws 1 and lift the assembly from its position 2 5 Installing junction box Installati...

Page 22: ...trol PCB away upwards 1 and secure it to the clips located on the box frame 2 6 Attach the junction box to the floor with two screws DIN 7981 4 2 x 25 5 Installing junction box 18 Planmeca Compact i3...

Page 23: ...he terminal marked N on the terminal block 1 The on off switch is connected to the terminal block at the factory 2 3 Attach the grounding lead to the ground terminal 4 These grounging leads are connec...

Page 24: ...t the backrest motor cable to the connector P18 on the Main control PCB 5 Connect the backrest motor potentiometer cable to the connector P17 on the Main control PCB 6 In case the optional suction ele...

Page 25: ...dental unit so that the chair can be driven out from the transportation position Steps 1 Connect the foot control cable to the connector at the junction box side 1 2 Switch the power source and the d...

Page 26: ...eat to uppermost position Switch off the dental unit 2 Unscrew two attachment screws from the lifting mechanism cover plate using a 4 mm Allen key 1 Turn the cover plate downwards 2 and lift it away f...

Page 27: ...position 1 Secure the mounting plate to its position with attachment screws ISO 7379 12 9 M10 12x25 2 and M8x30 DIN 912 3 4 Place the adapter cover plate to its position 7 Installing OP delivery arm I...

Page 28: ...n with four M8x30 DIN 912 screws using a 5 mm Allen key Do not tighten the attachment screws yet the adapter tube position must be adjusted before tightening the screws 7 Installing OP delivery arm 24...

Page 29: ...rews to their positions set screws M8x16 DIN 916 1 and set screws M8x12 DIN 913 2 7 Adjust the adapter tube position with two screws located at the side of the adapter plate 7 Installing OP delivery a...

Page 30: ...screws 1 and 2 Tighten the lower attachment screws 3 Tighten the upper attachment screws 9 The recommended direction of the rotation limiter screw is shown in the figure below 7 Installing OP delivery...

Page 31: ...the delivery arm to its position with six set screws M6x8 DIN914 2 11 Make sure that the joint cover is located so that the openings on the joint cover are towards the chair legrest Lift the joint cov...

Page 32: ...tion with a push rivet 2 7 2 Installing delivery arm cables Steps 1 Route a cable guide through the vertical post of the delivery arm Attach the arm cables and tubes to the cable guide 7 Installing OP...

Page 33: ...nd tubes below the mounting plate 3 and through the seat opening 4 3 Route the cables and tubes from the seat 1 and 2 along the lifting mechanism and to the junction box 3 In the lifting mechanism the...

Page 34: ...4 Secure the cables and tubes as shown in the figure below 7 Installing OP delivery arm 30 Planmeca Compact i3 Installation manual...

Page 35: ...the OP delivery arm cable to that connector Connect the other cables to the Main control PCB All the cables are marked 6 Attach the chair gounding lead to the grounding terminal located on the chair...

Page 36: ...2 2 Route the microswitch cable into the seat casting as shown on the figure below 3 Remove the jumper from the seat microswitch and connect the microswitch cable to that connector 7 4 Attaching cover...

Page 37: ...ates with two screws DIN84 M4x8 3 7 5 Dental units without operating light and monitor About this task If you are not installing the operating light and or monitor a cover plug is inserted to the OP d...

Page 38: ...ening on the cover plug 7 6 Connecting water and air tubes About this task Before connecting the air and water tubes make sure that you have correctly identified the floor tubes Even when they are alr...

Page 39: ...Steps 1 Connect the water and air inlet tubes to the corresponding angle nipples on the floor 1 7 Installing OP delivery arm Installation manual Planmeca Compact i3 35...

Page 40: ...onnect the delivery arm water tube to the nipple at the magnetic valve pressure regulator assembly 1 Secure the water tube with the tube clamp 2 Connect the air tube to the nipple in the front of the...

Page 41: ...2 3 Shield the water main valve with a main valve splash protector 3 a Fold the splash protector 1 2 3 b Remove the lock ring from the water main valve 3 3 c Place the splash protector on the water ma...

Page 42: ...8 Installing Clean water system Steps 1 Unscrew four arm panel attachment screws and remove the arm panel 8 Installing Clean water system 38 Planmeca Compact i3 Installation manual...

Page 43: ...guide 1 through the delivery arm Attach the clean water bottle mount 2 to the adapter tube with two screws DIN 912 M6x16 using a 5 mm Allen key 8 Installing Clean water system Installation manual Plan...

Page 44: ...onto the clean water bottle mount 4 Attach the air and water tubes and cables to the cable guide 1 and pull them through the delivery arm to the underside of the vertical arm 8 Installing Clean water...

Page 45: ...gnetic valve pressure regulator assembly green water tube going to the instrument console green water tube coming from the clean water bottle and red water tube coming from the clean water bottle 5 d...

Page 46: ...the clean water bottle 1 to the clean water bottle attachment assembly Place the clean water bottle cover 2 on the attachment assembly 8 Installing Clean water system 42 Planmeca Compact i3 Installati...

Page 47: ...nal features Steps 1 Attach the adapter tube on the OP delivery arm 1 1 a Screw the adapter tube into place 2 1 b Secure the tube to its position with the fastening screw 3 2 Two arm shaft attachment...

Page 48: ...rews through the small openings on the vertical post of the delivery arm 2 3 Tighten the screws using a 3 mm Allen key The arm shaft divides the inside of the vertical post into two Route the monitor...

Page 49: ...arm panel with four arm panel attachment screws 5 Monitor Remove the post opening cover from the monitor attachment point on the vertical arm 9 Installing vertical arm Installation manual Planmeca Co...

Page 50: ...ables through the vertical arm before attaching the arms to the unit The cables are attached to the monitor arm with cable tie Do not detach the cables NOTE The monitor arm is installed in the same wa...

Page 51: ...f the delivery arm Attach the monitor cables to the cable guide NOTE The inside of the vertical post is divided into two Route the cable guide through the side that is farther away from the horisontal...

Page 52: ...tical post is divided into two Route the cable through the side that is farther away from the horisontal delivery arm 12 Attach the vertical arm to the adapter tube of the delivery arm The monitor arm...

Page 53: ...al arm is rotated You can change the limiter pin position by first loosening the adapter ring attachment screws 1 and then rotating the ring 2 until the limiter pin 3 is in the correct position Finall...

Page 54: ...ngs Attach the operating light ground cable to the cable guide NOTE The inside of the vertical post is divided into two Route the cable guide through the side that is farther away from the horisontal...

Page 55: ...he sliding rings 1 and the bearing frame 2 must be located as shown below Planmeca Solanna Vision Connect the ethernet cables from the operating light and from the PC to the RJ45 coupler 3 Connect the...

Page 56: ...age because of an internal protection but the light will not work 19 Monitor Connect the monitor power 1 and the Planmeca Emerald power 2 20 Monitor Route the monitor power cable from the junction box...

Page 57: ...the system NOTE The monitor is an optional feature NOTE The PC connected to the monitor must be IEC 60950 approved CE marked Located outside the patient area Protectively earthed NOTE Be careful not t...

Page 58: ...four attachment screws Attach the monitor attachment screws 2 tentatively to the monitor using a 3 mm Allen key Lift the monitor to its position and tighten the attachment screws 3 10 Installing monit...

Page 59: ...nt through the handle opening with a screw 1 and serrated washer 3 using a 3 mm Allen key Connect the power cable to the monitor connector 4 Connect the HDMI cable to the monitor connector 5 10 Instal...

Page 60: ...Push the cover plate 1 to its position and attach it with two attachment screws using a 3 mm Allen key 2 10 Installing monitor 56 Planmeca Compact i3 Installation manual...

Page 61: ...adjust the rotational friction of the monitor arm joint as shown in the figure below Adjust the friction of the joint with a 3 mm Allen key Adjust the two screws equally 1 Loosening the screw increas...

Page 62: ...nitor angle movement as shown in the figures below Remove the upper cover of the monitor arm joint Adjust the friction with a 2 5 mm Allen key Adjust the two screws equally 1 Tightening the screw incr...

Page 63: ...foot switch located on the chair base and rotate the seat to 30 limit 2 Lift the rotation limiter pin upwards with e g an Allen key 3 Turn the seat to 90 limit 4 To move the seat back to normal movem...

Page 64: ...1 Check that the suction arm and safety extension cable is installed to the lifting mechanism 1 6 2 Install the Planmeca Emerald USB cables NOTE The Planmeca Emerald intraoral scanner is an optional f...

Page 65: ...supply in the junction box 7 2 d Connect the Emerald power cable 1 to the power supply 2 e Connect 10 the USB cable coming from the PC 9 to the active repeater cable 2 2 f Shield the connection 11 and...

Page 66: ...ge water and air tubes 2 from the opening for the suction element through the lifting mechanism to the junction box In the lifting mechanism the suction tube is placed on the upper cable duct 2 The as...

Page 67: ...Connect the assistant syringe water tube that comes from the manifold 7 to the assistant syringe valve 4 g Connect the water tube that goes to the manifold instrument console and clean water bottle DC...

Page 68: ...12 Installing suction element 64 Planmeca Compact i3 Installation manual...

Page 69: ...NOTE Dental units without city water Connect the tubes according to the figure below 12 Installing suction element Installation manual Planmeca Compact i3 65...

Page 70: ...DIN912 Tighten the screw 6 d Attach the suction element to the seat base with two M6x20 DIN912 screws 4 using a 5 mm Allen key 6 e Bring the assistant syringe quick connector into position and attach...

Page 71: ...bearing plates 5 and one bearing 6 7 d Attach the suction arm with one M6x8 DIN916 screw using a 5 mm Allen key 7 7 e Connect the suction arm cables 8 7 f Attach the support plate as described in ste...

Page 72: ...8 Attach the tube holder to the suction arm with a DIN912 M4x8 screw 12 Installing suction element 68 Planmeca Compact i3 Installation manual...

Page 73: ...nt 1 2 Secure it into position with the securing ring 2 3 Attach the assistant s syringe 4 to the quick connector on the underside of the suction element 3 4 Attach the suction tubes and the tube for...

Page 74: ...it model but the instructions apply also to Planmeca Compact i3 14 1 Attaching upholstery support plate Steps 1 Attach the upholstery support plate to the legrest with four sets of sliding part 1 scre...

Page 75: ...e backrest casting in a way that the attachment screw goes into the groove of the upholstery s backplate NOTE You can bend the seat upholstery carefully from its sides to make the attachment easier If...

Page 76: ...3 Tighten the attachment screw by turning it counterclockwise 14 Attaching chair upholsteries 72 Planmeca Compact i3 Installation manual...

Page 77: ...holstery screw hole cover plate black arrow to the seat hole as shown in the figure below 5 Attach the cover plate to its position with an attachment screw using a 2 mm Allen key 14 Attaching chair up...

Page 78: ...6 Secure the seat upholstery attachment plates in position with two screws 14 Attaching chair upholsteries 74 Planmeca Compact i3 Installation manual...

Page 79: ...lstery to the legrest with two sliding parts and screws 14 3 Attaching backrest upholstery Steps 1 Bend the upper part of the backrest upholstery firmly from its sides 1 and slide the backrest upholst...

Page 80: ...lstery outer edges 14 4 Attaching armrests Steps 1 Unscrew the armrest plate attachment screw 1 and remove the plate 2 Attach the armrest plate with an opening 3 to the seat Place the armrest attachme...

Page 81: ...th 45 Nm force 2 Attach the armrest upholstery 7 to the armrest casting 8 with two 2x50 torx screws 9 using TX 25 key Grease the armrest inner surfaces with non toxic vaseline before attaching it to t...

Page 82: ...12 13 to the seat and then rotate it to the correct direction 14 5 Attaching headrest Steps 1 Remove the transportation plate from the backrest opening 14 Attaching chair upholsteries 78 Planmeca Comp...

Page 83: ...is adjusted at the factory If you want to change the friction it can be done as follows 1 Loosen the two holding nuts using the 10 mm fork spanner 2 Adjust the sliding friction by turning the attachme...

Page 84: ...t screw using a 3 mm Allen key 1 Rotate the plate manually and move the tray arm 2 Hold the plate in position with pliers 3 and tighten the attachment screw 4 The angle of the tray table can be adjust...

Page 85: ...tically identifies the instrument hose in each position This enables the instrument positions to be rearranged afterwards without any reprogramming NOTE Please note that you don t have to attach instr...

Page 86: ...he underside of the instrument console by pushing them firmly into position The friction of the holders can be adjusted as follows Remove the console cover and turn the screws on both sides of the con...

Page 87: ...connectors are polarised not symmetrical and should be attached with the flat side upwards 1 Instrument console with balanced instrument arms 2 Instrument console with hanging tube instruments 16 Ins...

Page 88: ...hook and passing the hose over the roller Connect the instruments to the corresponding hoses and place them into their positions over the instrument console Instrument console with hanging tube instru...

Page 89: ...o attachment screws DIN912 M3x4 1 using a 2 5 mm Allen key 4 Connect the Morita micromotor hose to the apex locator housing assembly and the instrument console and then connect the micromotor 5 Test t...

Page 90: ...housing assembly 1 to the adapter plate 2 with three screws DIN912 M3x4 3 2 Loosely attach two washers 2 and screws DIN7984 M6x12 3 to the instrument console Hang the apex locator housing assembly 1 o...

Page 91: ...y NOTE While the test is going on the dental unit s control panel is locked Steps 1 Open the Apex locator window on the control panel either by pressing the Apex locator button or by activating the Mo...

Page 92: ...that the meter indicates within 3 bars above or below 1 The meter may jump when the tester is inserted If it does wait for about one second until the meter stabilises and then check the reading If the...

Page 93: ...window light up If the indicator bars do not appear normally stop using the device and contact Planmeca After Sales 6 If you are using the Morita TORX micromotor and the CA 10RC ENDO 10 1 handpiece wi...

Page 94: ...trument with the foot control 5 While operating the instrument loosen the bleeding screw until the water flows out NOTE If the water is not bleeding out properly loosen the two flange nuts a little Wh...

Page 95: ...nal friction of console arm column 2 Rotational friction of console arm 3 Rotational friction of instrument console 4 Lifting friction of console arm Adjust the rotational friction of the console arm...

Page 96: ...iction Adjust the rotational friction of the instrument console with the 4 mm Allen key Adjust the two screws equally to avoid wearing Tightening the screws increases the friction Adjust the lifting f...

Page 97: ...r of the unit base to turn the unit on Then sign in to the dental unit either with a PlanID card or by selecting a user from the control panel For instructions see the Planmeca dental unit s user s ma...

Page 98: ...ens where you can edit the contact detail Use the arrows in the top row to move to the left and right in the text The symbols below the arrows in the top row can be used as they are or as a shortcut t...

Page 99: ...the Service window with information for service situations In the Service window press next to Yearly Maintenance to access the following information When the yearly maintenance was last performed Ho...

Page 100: ...select the area of operation OFF NFC and UHF radio disabled default EU European union 3 US North America 3 CA Canada Cn China In India Kr Korea AU Australia nZ New Zealand NOTE Do not use PlanID reade...

Page 101: ...eck the mains voltage cable and grounding connections Voltage jumper setting connector P21 __________VAC Check the additional electrical connections Suction motor control assistant call etc Check the...

Page 102: ...on of the micromotor Check the operation of the polymerisation light Check the operation of the ultrasonic scaler If with LED check that service mode 39 is set to maximum Patient chair Visually check...

Page 103: ...cal stability Floor attachment screws Electrical safety Check the mains voltage cable and grounding connections Perform the electrical safety measurement according to the local requirements Refer to i...

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Page 106: ...Planmeca Oy Asentajankatu 6 00880 Helsinki Finland tel 358 20 7795 500 fax 358 20 7795 555 sales planmeca com www planmeca com...

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