PKP DS04.1 Instruction Manual Download Page 5

Notice:

The following requirements must be observed, otherwise the function of the flow monitor is
impaired or measurement results are falsified:

external magnetic fields will influence the switch contact. Keep sufficient distance to
magnetic fields (e.g. electric motors).

piping, process connections or supports made of ferromagnetic material influence
the   magnetic   field   of   the   device.   Keep   a   space   of   minimum   100   mm   to   those
materials (e.g. steel). 

changes in cross-section, branch-offs or arcs in the pipe system impair measuring
accuracy.   Ensure   that   the   unimpeded   flow   sections   are   maintained   (in   front   of
instrument 10 x nominal diameter, behind the instrument 5 x nominal diameter).
Never reduce the pipe diameter immediately before the device. 

in the case of liquid media, take appropriate steps to ensure that the device is ven-
ted. 

to ensure measuring accuracy, the device must always be completely filled with
medium.

vent the pipeline. If there are air pockets in the line during the measurement, this
could result in damage to the device caused by hydraulic shock. This may cause
malfunctions. 

ensure that the plant is operating without cavitation. Cavitation may result in mal-
functions and damage to the device. 

ensure that the medium is flowing continuously. Pulse-like staggered loads could
destroy the device. This may result in serious injury to the user. 

if the mediums is contaminated by solids, a strainer must be installed before the
device (e.g. SF00 or SF01 from PKP)

Direction of flow: 

Only install the flow monitor in one of the positions displayed in the drawing. The medium
must flow in the direction of the arrow (from a low to a high scale value). 

DS04 Instruction manual  03/2020

page  5

Summary of Contents for DS04.1

Page 1: ...anual DS04 All Metal Variable Area Flowmeter and Switch High Pressure Version PKP Prozessmesstechnik GmbH Borsigstra e 24 D 65205 Wiesbaden Nordenstadt Tel 49 0 6122 7055 0 Fax 49 0 6122 7055 50 Email...

Page 2: ...improper use non observance of this operating manual use of insufficiently qualified personnel and unau thorized modification of the device Proper Usage The variable area flowmeters of the DS04 series...

Page 3: ...mount the devices correctly Qualified personnel are persons who are familiar with assembling installation placing in service and operating these devices and who are suit ably trained and qualified Inw...

Page 4: ...damage to the flow monitor or the system a process connection suitable for the device must be provided by the customer check connection size and screw in depth use suitable sealants liquid sealants da...

Page 5: ...e case of liquid media take appropriate steps to ensure that the device is ven ted to ensure measuring accuracy the device must always be completely filled with medium vent the pipeline If there are a...

Page 6: ...ower The Reed contact integrated in the switching unit is very sensible to electrical over load Danger of overload is given by the following applications inductive load capacitive load lamp load Induc...

Page 7: ...directly connected to the input terminals of a PLC without problems RC Circuits as protective measures Boucherot cell Snubber In practice the following values of resistor capacitor cells give good re...

Page 8: ...re that the device is grounded via the pipeline This prevents dangerous potential differences from occurring Switching capacity of contacts Switching capacity Type Size Contact function Angle plug IP6...

Page 9: ...or acc to EN 175301 803 Normally Open NOC Change Over COC Switch position under no flow condition Switch position under no flow condition The ground pin is not used The ground pin is not used DS04 Ins...

Page 10: ...der no flow condition Switch position under no flow condition Switching contact with cable The individual cores of the cable are numbered according to the following connection dia gram Normally Open N...

Page 11: ...2 Slide the switch contact to the flow value to be monitored Make sure that the arrow on the switch contact label is in exact alignment with the desired flow value on the body scale 3 Re tighten the...

Page 12: ...Switch contact is permanently switched Flow is too high or the switch contact is set too low Reduce the flow Adjust the switch contact to a higher flow rate Use the device at another measuring range...

Page 13: ...s and circumstances Maintenance work Visual inspection for dirt soiling Visual inspection for free movement of float Visual inspection for leaks from the device Check function of switch contact For de...

Page 14: ...s following the float position indicates the flow rate on a scale A Reed contact is mounted outside the meter in a sealed housing When the float reaches the position of the Reed contact the switch wil...

Page 15: ...1 4 1N 1 4 NPT 1A G 3 8 1AN 3 8 NPT 2 G 1 2 2N 1 2 NPT 3 G 3 4 3N 3 4 NPT 4 G 1 4N 1 NPT Material 1 brass nickel plated 2 stainless steel 1 4571 Scale 1 for water 2 for air at 1 bar abs 20 C Measurin...

Page 16: ...800 900 05 27 32 30 35 47 47 71 71 1 2 3 4 19 17 146 174 800 850 960 1010 06 07 08 34 40 50 40 40 40 57 57 67 76 76 81 3 4 1 1 18 19 20 152 156 200 1350 1400 1050 1100 2750 2800 PKP Prozessmesstechnik...

Page 17: ...r operating densities deviating from the specified specifications increase the specified measuring error Special scales for different media and operating conditions are available on request The specif...

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