PKP DS04.1 Instruction Manual Download Page 12

Troubleshooting guide

Fault description

Cause

Remedy

The switch contact does not 
switch

No medium flowing through 
flow monitor

Check that medium is 
flowing through the pipeline

Flow is too low or the switch 
contact is set too high

Adjust the switch contact to 
a lower flow rate
Use the device at another 
measuring range
Increase the flow rate

Incorrect reduction fitting or 
pipe diameter is too small

Correct pipe diameter

Float is stuck

Disassemble and clean the 
device

Switch contact is defective

Remedy the cause of the 
defect (short-circuit, 
overload)
Replace the switch contact

Switch contact is 
permanently switched

Flow is too high or the switch
contact is set too low

Reduce the flow
Adjust the switch contact to 
a higher flow rate
Use the device at another 
measuring range

Switch contact is 
permanently switched

Float is stuck

Disassemble and clean the 
device

Switch contact is defective

Remedy the cause of the 
defect (short-circuit, 
overload)
Replace the switch contact

The switch point is not the 
same as the actual flow rate

Improper scale installed for 
media used

Request proper conversion 
table or scale for media 
used

Incorrect reduction fitting or 
pipe diameter is too small

Correct pipe diameter

Device is dirty

Disassemble and clean the 
device

Device is defective

Remove device from system
and contact PKP

DS04 Instruction manual  03/2020

page  12

Summary of Contents for DS04.1

Page 1: ...anual DS04 All Metal Variable Area Flowmeter and Switch High Pressure Version PKP Prozessmesstechnik GmbH Borsigstra e 24 D 65205 Wiesbaden Nordenstadt Tel 49 0 6122 7055 0 Fax 49 0 6122 7055 50 Email...

Page 2: ...improper use non observance of this operating manual use of insufficiently qualified personnel and unau thorized modification of the device Proper Usage The variable area flowmeters of the DS04 series...

Page 3: ...mount the devices correctly Qualified personnel are persons who are familiar with assembling installation placing in service and operating these devices and who are suit ably trained and qualified Inw...

Page 4: ...damage to the flow monitor or the system a process connection suitable for the device must be provided by the customer check connection size and screw in depth use suitable sealants liquid sealants da...

Page 5: ...e case of liquid media take appropriate steps to ensure that the device is ven ted to ensure measuring accuracy the device must always be completely filled with medium vent the pipeline If there are a...

Page 6: ...ower The Reed contact integrated in the switching unit is very sensible to electrical over load Danger of overload is given by the following applications inductive load capacitive load lamp load Induc...

Page 7: ...directly connected to the input terminals of a PLC without problems RC Circuits as protective measures Boucherot cell Snubber In practice the following values of resistor capacitor cells give good re...

Page 8: ...re that the device is grounded via the pipeline This prevents dangerous potential differences from occurring Switching capacity of contacts Switching capacity Type Size Contact function Angle plug IP6...

Page 9: ...or acc to EN 175301 803 Normally Open NOC Change Over COC Switch position under no flow condition Switch position under no flow condition The ground pin is not used The ground pin is not used DS04 Ins...

Page 10: ...der no flow condition Switch position under no flow condition Switching contact with cable The individual cores of the cable are numbered according to the following connection dia gram Normally Open N...

Page 11: ...2 Slide the switch contact to the flow value to be monitored Make sure that the arrow on the switch contact label is in exact alignment with the desired flow value on the body scale 3 Re tighten the...

Page 12: ...Switch contact is permanently switched Flow is too high or the switch contact is set too low Reduce the flow Adjust the switch contact to a higher flow rate Use the device at another measuring range...

Page 13: ...s and circumstances Maintenance work Visual inspection for dirt soiling Visual inspection for free movement of float Visual inspection for leaks from the device Check function of switch contact For de...

Page 14: ...s following the float position indicates the flow rate on a scale A Reed contact is mounted outside the meter in a sealed housing When the float reaches the position of the Reed contact the switch wil...

Page 15: ...1 4 1N 1 4 NPT 1A G 3 8 1AN 3 8 NPT 2 G 1 2 2N 1 2 NPT 3 G 3 4 3N 3 4 NPT 4 G 1 4N 1 NPT Material 1 brass nickel plated 2 stainless steel 1 4571 Scale 1 for water 2 for air at 1 bar abs 20 C Measurin...

Page 16: ...800 900 05 27 32 30 35 47 47 71 71 1 2 3 4 19 17 146 174 800 850 960 1010 06 07 08 34 40 50 40 40 40 57 57 67 76 76 81 3 4 1 1 18 19 20 152 156 200 1350 1400 1050 1100 2750 2800 PKP Prozessmesstechnik...

Page 17: ...r operating densities deviating from the specified specifications increase the specified measuring error Special scales for different media and operating conditions are available on request The specif...

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