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Hydronic Heating Installation Commissioning Procedure 

(Note that this is to be completed after every installation of any appliance) 

 

Step 1.

 Fill & Test for leaks 

After the installation is complete and radiators fitted off 

Fill the system completely, check over all pipe work and ensure that there are no leaks 
and the system is sound. 
 

Step 1. 

Bleeding the air 

After the fill test is complete and no leaks found. To correctly bleed each radiator, shut 
off all isolation valves on the manifold (cold circuit) to restrict flow to the radiators. This 
will isolate each line, The same can be done for the In-Slab after pressure testing. 

Open up the furthest line, which is generally fitted on the LHS of the manifold. 
Aur will build up at the top of each radiator. Using your bleed key, bleed the system 
until water is evident, then lock off and begin the next line. 

Use a bowl or cup to catch any water that bubbles out – 

this water may be black in colour 

and could stain any surface contacted

As soon as air bubbles cease, turn off the air vent. 

After this is completed on all circuits, open all valves to allow the system to balance. 
 

Step 3.

 Adding Inhibitor & Test Dose 

Isolate one radiator and fit the inhibitor dose point to the top RHS fitting as per the 

instructions on the kit. 
Add the inhibitor as instructed and check the dosage is sufficient. 
 

Step 4. 

System Over View & Initial Light 

Run through the functions on the appliance and cover what is included in general 
maintenance to run the system. 

Explain the purpose of the thermostat and how this can be changed if boiling occurs if 
any circuits are isolated in future. 
Explain how the radiator valves can be adjusted and if fitted, the thermostatic head. 

Explain that the system will make NOISE from expansion. 
Light the stove and explain the dampening systems. 

Summary of Contents for Hydronic

Page 1: ...Pivot Stove Hydronic Installation Guide...

Page 2: ...ves that will isolate or restrict the flow to be installed Minimum 1 copper to be used between the header tank and appliance Flow Line going into the header tank is to be submerged below the water lin...

Page 3: ......

Page 4: ......

Page 5: ...house 5 Overflow vent pipe to be drained off the roof externally in copper 6 Field pump thermostat to activate on at 65 degrees 7 Field pump to be 8 Field pump to be installed above BCU and electrical...

Page 6: ...oiler to be activated see page 5 Re circulation pump to be wired directly to gasogen to be activated see page 6 Buffer Tank 400ltr 7 Immersion thermostat to activate field pump on at 70 degrees 8 Seco...

Page 7: ...off on the flow line above the location of the sensor tee and BCU yet below the swing check valve Pump is to be fitted with isolation ball valve unions to allow the pump to be isolated for servicing a...

Page 8: ...thermostat s One thermostat to trigger the pump to turn ON at 15 C The other thermostat to turn the pump OFF at 55 C allowing a consistent circulation between the appliance and the BCU BCU is to be fi...

Page 9: ......

Page 10: ...the left hand side on the constant setting as indicated 3A Siemens thermostat to activate the BCU to come on at 20 degrees this is wired into terminal 3 and 1 3B Siemens thermostat to be wired to tur...

Page 11: ...de on the constant setting as indicated 3 Siemens thermostat to be wired to turn the pump of one to temperatures reach 55o This is wired to terminal 2 2 4 Sensor Tee s one to be installed below the BC...

Page 12: ...LHS and is fully open to the desired temperature Optional Thermostatic heads are to be fitted on the LHS in replacement for the cap on the valve Manifold Pipe Between the appliance and the manifold t...

Page 13: ...eld yet as close as possible to the manifold servicing the In Slab Pipe The pipe used for the In Slab circuit is recommended to be 16mm oxygen barrier pipe work No more than 100m of pipe per circuit i...

Page 14: ...CU or pump tee off This will reduce back flow 3 Domestic cold water inlet to lead coil 4 Domestic hot water lead to house 5 6 Both pumps are to be activated at the same temerature 6 Field pump thermos...

Page 15: ...er is evident then lock off and begin the next line Use a bowl or cup to catch any water that bubbles out this water may be black in colour and could stain any surface contacted As soon as air bubbles...

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