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Item 63682
S
AFET
y
Op
ERA
TION
M
AINTENAN
c
E
S
ETU
p
Maintenance and Servicing
procedures not specifically explained in this manual must
be performed only by a qualified technician.
TO pREVENT SERIOUS INJURy FROM AccIDENTAL OpERATION:
Disconnect the pump from its 12 volt power source before performing
any inspection, maintenance, or cleaning procedures.
TO pREVENT SERIOUS INJURy FROM pUMp FAILURE:
Do not use damaged equipment. If abnormal noise, vibration, or leaking
fuel occurs, have the problem corrected before further use.
cleaning, Maintenance, and Lubrication
1.
BEFORE EAcH USE,
inspect the general
condition of the tool. Check for:
• loose hardware
• misalignment or binding of moving parts
• cracked or broken parts
• damaged electrical wiring
• damaged, cracked, soft, or worn hoses
• any other condition that may
affect its safe operation.
2.
TO REpLAcE THE FUSE:
a. Disconnect the Power Cables (43)
from the 12V power source.
b. Open the Fuse Holder located on the
RED wire of the Power Cable.
c. Remove the Fuse (42) by pulling it straight
out of the Fuse Holder. Press in a new Fuse
of the same type, size, and rating (25 A).
d. Close the Fuse Holder.
3.
AFTER USE,
wipe external surfaces
of the Pump with clean cloth.
Troubleshooting
problem
possible causes
Likely Solutions
Pump will not start.
1. Battery is dead or discharged.
2. Power Cable Clamps are
not properly connected.
3. Fuse burned out.
4. Thermal protection system has tripped.
1. Check battery power.
2. Make sure Clamps are securely connected.
3. Replace with new fuse.
4. Allow pump to cool off.
Pump will not operate
or pumps fuel in
wrong direction.
Power Cable Clamps are
connected in wrong polarity.
Reverse Clamps:
Red Clamp on positive (+) terminal.
Black Clamp on negative (–) terminal.
Poor fuel transfer.
1. Intake Hose is not submerged in
fuel or supply tank is low or empty.
2. Clogged Strainer.
3. Kinked Hoses.
4. Hoses are leaking.
5. Hoses or Nozzle are clogged.
1. Check intake Hose and supply tank.
2. Wash/replace Strainer.
3. Straighten Hose.
4. Check Hoses for leaks and repair or replace.
5. Check and clean Hoses and/or Nozzle.
Follow all safety precautions whenever diagnosing or servicing the pump.
Disconnect from 12 volt power source before service.
